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Elliot - The Second Attempt

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#1441 tedmcedd

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Posted 13 November 2011 - 08:18 PM

Ahh i see! not going for special side repeaters then... could be fun, just to be different...

#1442 Deathrow

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Posted 14 November 2011 - 07:41 PM

Nah, or at least not for now Ed. She should be different enough as it is :).

Got some more done today:

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Found the passenger side damper bracket and fitted it temporarily.

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Rear of arch shield secured.

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And the front. It covers a considerable amount of the radiator slats so I will have to keep an eye on the engine temperature.

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Overall view.

I have done more work than that but I didn't take any pictures. I think I've got my enthusiasm back so more progress tomorrow.

Thanks for looking :).

#1443 sonikk4

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Posted 14 November 2011 - 07:43 PM

Would it not be worth trimming some of the plastic off Adam. It doesn't have to be a lot as long as you open up another one of the slots??

#1444 Deathrow

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Posted 14 November 2011 - 07:50 PM

Yeah I may well do that. Looking at it, the bit that sits flat against the inner wing is quite wide, I could trim that so it matches where the slots are. That'd improve air flow a bit.

There is also the little vent at the side of the front panel which gets covered by the grille. It's meant to feed the passenger side fresh air vent but since I don't have any I might be able to utilise it to feed the covered slots.

It's all something which can be tinkered with later anyway if I have any troubles. But Minis having the air catching engine bay that they do, I don't think it'll be a problem.

#1445 hughJ

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Posted 15 November 2011 - 01:18 PM

Great to see you moving along - coming up to the century in pages!! What a topic.

Hugh

#1446 minimaxie

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Posted 15 November 2011 - 01:58 PM

Keep up the great work dude!

#1447 spiteri87

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Posted 15 November 2011 - 03:44 PM

epic thread mate !! enjoyed reading all the way through looks brill attention detail mind boglingly good !!

#1448 Deathrow

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Posted 15 November 2011 - 09:31 PM

Thanks for the kind words guys :).

Haha yeah Hugh, it's been going on far too long haha.

Here's todays update:

I'd decided that securing the brake and fuel lines as well as the battery cable with p-clips was going to prove both expensive and impractical and even though I've already painted the floor underside and inside that I was going to put tabs back on the underside. Some would call me crazy, these people would be correct! I'm intending to keep this car and it will be constantly tinkered with so if I ever came to uprate the fuel line or remove the battery cable for whatever reason, I didn't want to have to mess about with nuts and bolts (some of which I'm pretty sure I wouldn't be able to reach both sides of on my own), not to mention having to rip out the whole interior for a job which is on the underside of the car!

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Template made up. Not quite the same as standard but they'll do the same job.

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Butchered the remains of a floor panel I had kicking around for the steel sheet I needed.

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Layered up so I could cut them all at once.

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Here's how they came out.

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Left to right: 4 for the fuel pipe, 4 for the brake pipe and 8 for the battery cable as I wasn't prepared to pay £15 for the proper channel and then £10 to have it posted to me only to then have to sit around and wait for it to arrive. I also wanted to move the channel a bit further away from the exhaust tunnel.

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Used the wire brush attachment to remove some of the paint around the holes I'd originally drilled for nuts and bolts so I could weld them up.

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Same treatment at the front. He's mad they say!

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Same treatment for the two remaining arch holes as someone has made them larger than standard at some point so my new fixings don't fit in them.

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Same around the other side.

I did get all the holes welded up but I hadn't finished dressing them so I've no photos of them filled in.

That was all for today! Either tomorrow or Thursday I'll be starting to weld the tabs in place.

I know what you're all thinking, he's ruined that paint work he faffed about doing. Never fear though as I bought some more Rustoleum and this time I even got a rattle can of the stuff to try out so I can easily blow the paint back in when I'm finished welding the tabs on.

I've learnt an important lesson as I've progressed with Elliot, whenever you think a modification is a great idea and wondered "Why the hell didn't they do it my way in the first place?!", don't do it. You'll only regret it later. Most of the modifications I've done to Elliot over the last 3 years, I've later regretted and ended up reversing. Those of you who have read from the beginning will know I speak the truth. Think back to these mods:
  • Flip front (removed inner wings)
  • De-bumpered front end
  • Fiberglass boot lid
  • Fiberglass rear valance
  • P-clips on brake/fuel and battery cable
I'm sure there are more that I'm not recalling at the moment. Anyway, lesson learned. In future I will try to think these things through a bit more!

Thanks for looking :).

#1449 Deathrow

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Posted 17 November 2011 - 12:55 PM

See, you all think I'm off my trolley!

Anyway! I've just ordered all the gubbins I need to paint Elliot. Well bar etch primer which I will have to get from somewhere else.

A big thanks to PanelBeaterPeter for helping me sort out what I needed to get and making sure I didn't buy a load of stuff I didn't need!

Off to the garage shortly to crack on.

#1450 Deathrow

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Posted 17 November 2011 - 06:39 PM

Bit more done today:

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Holes drilled for plug welding and zinc primed.

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I bare metalled the areas where the plug welds would be and zinc primed them too.

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Then I welded the tabs in place. I hate welding upside down.

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All in place for the fuel line, just a little tab to make for right up at the front and then I'll dress them and get them painted.

Thanks for looking :).

#1451 tedmcedd

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Posted 17 November 2011 - 07:39 PM

you are mad, mad indeed! could have used self tappers on the P clips...?? or made the bolts captive? and lets be honest, how often do you remove the fuel/brake lines, battery cable? the Rolls at work all have P clips bolted to the chassis, and all the wiring is in conjuits! lol

anyway, whats done is done!

looks good pal!

Ed

#1452 Deathrow

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Posted 17 November 2011 - 08:56 PM

I dunno Ed, the more I thought about the p-clips the more I didn't like the idea. There were no advantages but a host of disadvantages. It's a classic case of me not thinking before doing!

After looking in this months Mini Mag I've been considering using a mk1 boot lid light on my mk4 lid and welding up the original holes.

#1453 grahama

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Posted 17 November 2011 - 09:38 PM

Fair play to you, that's dedication with the tabs. Will be worth it in the end and I too HATE welding upside down lol !! Comming on nicely.

Graham

#1454 Deathrow

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Posted 17 November 2011 - 09:41 PM

Cheers Graham!

Yeah, welding upside down sucks! Spatter in your face, neck starts to ache, the list goes on!

#1455 1275GTS

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Posted 18 November 2011 - 03:55 PM

Just finished reading from start to finish and you are doing a great jod. All credit to you. It has given me the kick to crack on with my project.

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