You guys are going to have to educate me on the best way to upload pictures and create links like V8Mini did. I can cut and paste... but I'm not smart enough to do the computer stuff you guys do.
Anyway, I went to my attic tonight looking through the parts. I can confirm that the gearbox connection on the Mini is threaded M19x1 I also checked with thread gauges and 26 threads/inch is so close over the length of thread engagement that I see no reason that an
FX4H sending unit with a square post shouldn't fit.
I also measured the drive key on the electronic senders I have. The key is 1/8" square but the corners of the square have to be broken/rounded to fit down in the drive hole on the gearbox. I figure about a 0.010" radius (.25mm rad) on the corners of the square key. The drive key needs to extend about 15mm up from the bottom, inside surface of the nut that will screw on the gearbox.
The picture below shows a series of sending units I've adapted for use with BMC/BL cars. The dark grey senders are commercial parts. I forget the manufacturer's name, but they make the senders sold by VDO and AutoMeter. The one in the foreground has an adapter that allows it to screw onto the speedo end of a standard center binnacle speedo cable. Below that sending unit is a cylindrical looking chunk of aluminum. That's a homemade sender that I machined. It's made from a heavily modified reverse lockout switch from a Leycock overdrive unit. It also threads onto the end of the speedo cable. I use those units for bench calibration.
In the back of the picture are two other senders and you'll notice they have larger knurled and nickel plated nuts on them. The dark grey one is as before, a VDO type sender but the nut is one I machined to adapt it to the M19x1 thread on the Mini and my Triumph. The light grey sender on the right is a Stewart-Warner unit. It has a knurled nut made from a junk Smiths speedo cable. The drive keys for these senders can be seen near the main housings. The keys are small on one end to fit inside the sender, the other end is 1/8" square to fit the Mini gearbox. The collar on the middle of the shaft prevents them from going too deep in the Mini gearbox.
On the right side of the picture is the speedo drive end of a Mini gearbox. The Stewart-Warner sender is shown attached to it.
Lastly, the binnacle in the back of the picture is a used unit I picked up off eBay just to have. The speedometer in it is a hybrid. It's a Smiths housing but I've transplanted a VDO speedometer with custom face behind the glass. You'll notice the odometer window is an LCD screen. My intention is to install that gauge in my next Mini project.
Edited by dklawson, 22 August 2007 - 01:15 AM.