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Retro mayfair restoration


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#1 panelbeaterpeter

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Posted 07 May 2007 - 08:47 PM

Hey all, thought it was about time I put up a few :genius: pics of my mini which I've been fiddling about with since late '05.

It started off as a bog standard '89 mayfair with only 16,000 miles on the clock, bought for £650. I knew it was a bit pricey, but It was such a good runner and seemed to be in very good nick after a first glance, plus I was living on the Orkney islands off the north coast of Scotland at the time, where good mini's never come up for sale!

This is it as it was when I bought it.
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I got it to the garage, and found it was a tad holy... corrosion was found under both rear arches, rear quarter panels, rear valance, front panel, both doors, inner and outer sills, and probably other places I've forgotten! so I set about welding up all the areas, trying to make patches rather than buy new panels, to minimise cost! It was useful working as a panelbeater/painter as I had use of all the tools and my boss was very helpful! I worked on it after work every day for about a month, from start to finish, from 5.00pm to around 12:00 midnight most nights.

Quarter panel
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Boot floor :teehee:
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sexy new metal :kiss:
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New rear valance welded in
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Corrosion cut out of door skin
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Door skin welded up
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New door post panel welded in
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Various holes in front panel!
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So after I fixed all the rust issues, I set about sorting out a multitiude of dents around the car, and prepped the car for spraying.

Filler work done
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Primed
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After it was primed, I rubbed it all down, and got it in the booth for the fun bit, PAINTING!! I was going to go for tartan red with a black roof, but saw a lovely deep red metallic in the Chrysler shade cards at work so went for that! sprayed the roof in Honda black with a purple pearl.

Body and roof based up
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Lacquered
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SHINY!!
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So after it was painted, It was built up using various bits I'd got cheap off ebay and mini forums >_<

It cost about £1300 in all, including buying the car, materials, parts and getting it on the road.

Finished
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I drove it every day for a few months, til I had a bit of an adventure in the snow..

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I braked at a junction and didn't stop.. went straight accross the road and ended up in the ditch opposite! I slid on black ice! I phoned a mate and he dragged me out in a tractor, and I drove to work, and assessed the damage :D It wasn't too bad, had broken a front subframe mount, and bent in the front panel about 6 inches..
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I pulled it out using the jig at work, and it was all fine again!

The next week I slid on another corner, and bounced off a wall, caving in the rear N/S and putting a big dent in the front wing! Not got pictures of that though!

I fixed all that up properly, and resprayed all damaged areas.

A while after that, I decided to move down to Somerset. (as you do). So I filled the mini with all my belongings, and had it shipped down. I never will know how I managed to fit all that stuff in a mini!

Then we come to the present. A few months ago, I was driving home from my girlfriends at about 1 in the morning, and I fell asleep at the wheel. I woke up in the back of a taxi at the lights! The damage wasn't half as bad as it could have been, as I saw it and swerved at the last minute, and became aquainted with the kerb. It wrecked one of my RSP minilights, the drivers wing, and drivers door skin.
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Luckily I have now got a job at another garage in Weston-super-Mare, so have premises to work on it.

By this time I had fitted an MG metro engine, if anyone wonders whats going on there!

Pete

Edited by panelbeaterpeter, 26 May 2008 - 06:38 PM.


#2 panelbeaterpeter

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Posted 07 May 2007 - 08:54 PM

I have lots more pics of fitting the new front end and it as it is now, but it won't let me upload any more pics!! :genius:

:EDIT: fixed pic problem now!!

Edited by panelbeaterpeter, 07 May 2007 - 08:58 PM.


#3 panelbeaterpeter

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Posted 07 May 2007 - 08:57 PM

Front panel and wings removed
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My mini's face on the floor!
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I was expecting to fit the new front in a day, but came accross some unexpected rust issues! >_<
O/S
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N/S
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Inner O/S wing
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Rust cut out
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New metal sections made (the self tappers were a temporary measure!)
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Welded up
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Welds tidied
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Scuttle welded up and filled
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I decided to go for a van front panel, but found out you can't buy them new. So I bought a front panel and a van grille insert from M machine, and welded the insert in the front panel. The result looks quite original, but took ages to get right!
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Wings and front panel clamped in place
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Holes in bonnet welded up for dat smooov look isn't it. :genius:
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Front panels all welded up, and bonnet filled
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A NAKED DOOR!!!
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Door re-skinned
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Front panels all filled, sealed and indicator holes in the wings all welded up and filled over.
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primed in 2K high build
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After that I built it up, as I'll be running it around in primer whilst I do cunning things to the bootlid! Then it'll be going in for a respray in the same colour.

Here it is as it looks today
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Watch this space for developments!

Pete.

Edited by panelbeaterpeter, 24 September 2007 - 07:05 PM.


#4 Tom Booth

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Posted 07 May 2007 - 09:30 PM

That looks truely awsome. Mind if i ask what colour that is? Looks fantastic!

Orkney islands! I can remember when I went there with some mates, it was amazing, weirdest place ever, Sunset at 12.30 am, sun rise at 2am :genius:

#5 miniboo

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Posted 08 May 2007 - 06:27 AM

lovely work making up your own repair panels!! would love to be that handy and do stuff like that myself

#6 panelbeaterpeter

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Posted 08 May 2007 - 06:48 AM

Cheers guys! I think the colour was Chrysler Blaze red.

Pete

#7 _Ad_

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Posted 08 May 2007 - 07:22 PM

Looks mint mate, can't wait see it sprayed with that van front panel!! :genius:

Nice welding aswell!

#8 Monkeh

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Posted 08 May 2007 - 07:56 PM

Nice, wish i had your skills. Are the front wings and front panel all spot welded on.

Just wondering how easy it would be to tackle cus mine needs a new front end.

Love that paint!!!11

#9 Inch_Speller

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Posted 08 May 2007 - 08:04 PM

Now thats some skill - Nice work fella!

#10 panelbeaterpeter

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Posted 09 May 2007 - 05:40 PM

Nice, wish i had your skills. Are the front wings and front panel all spot welded on.

Just wondering how easy it would be to tackle cus mine needs a new front end.

Love that paint!!!11


Hey, yeah if it's original it'll be spot welded on. Get a spot weld drill bit (about £5) and it's quite an easy job.

Pete

#11 TimS

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Posted 10 May 2007 - 09:06 AM

Unlucky with all thoes accidents espeically after you made the car look soooooo nice! Can't wait to see if all resprayed with the new grille

#12 Mincento

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Posted 11 May 2007 - 12:06 AM

You remind me so much of my mate he had that many crashes in his 79 city :w00t: it was quite unbelievable to many people that he was still alive although to be fair the speed and corners he got round without crashing etc was quite surprising O_O

anyway the colour i absolutely love and the general theme i think is spot on the only thing i would say is missing with your proper retro theme is 10" wheels such as 5x10 minilights, but i personally can understand that if you are doing it on a budget still then this is one part you cant really afford to spend on when it comes to the need of tnew brakes etc

good luck with the project although i doubt you need it, your doing a fine job of it so far only thing i would advise is that the scuttle has a stepped edge originaly although im assuming youve left this off for a reason?

wayne

#13 panelbeaterpeter

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Posted 12 May 2007 - 08:04 AM

Hey mincento! yeah I would LOVE a set of tens, but would want to do it properly, which would mean cooper S brakes and I simply can't afford it! I was considering Jap 10's but I dont want to fit silly arches. I have a bit of a different wheel and arch combo coming up! keep em peeled.

And yeah I know there should be a return edge on the scuttle, it's only originally there to provide an easy way of welding the base to the side, and is a bit of a rust trap! so I didn't bother with it, just seam welded it as can be seen in the pics. I didn't weld the wings to the scuttle anyway, it's not needed structually, plus makes rust more likely. So I've just sealed it off on top and below with proper sealant.

Pete.

#14 Bungle

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Posted 12 May 2007 - 08:09 AM

looks very different with the van front grill

#15 Pie

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Posted 12 May 2007 - 11:09 AM

Looks really nice.

As said above will look fantastic when its finished, and different with a van front.




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