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Fitting a MK1 Grille


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#1 blackbelt1990

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Posted 04 April 2007 - 09:47 AM

Ok... so

Stared fitting my MK1 grille to my Mk5 mini this morning. Can anyone tell me how to do it... what I thought was a simple job, definately isn't now.

I've got these green bolts with a spring lever thing on the end. I thought that these would be to fit the moustash on but there is no point on it that they grip.

How do I fit the moustash to the front panel and how does the grille go on thereafter? :)

Thanks Very Much for any help! Ryan :(

#2 The Matt

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Posted 04 April 2007 - 10:08 AM

A drill and a few self-tapping screws are about to become your friends! :(

#3 blackbelt1990

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Posted 04 April 2007 - 10:11 AM

I feared as much... lol

That seems to be how it's going at the mo!

Thanks, Ryan :(

#4 dklawson

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Posted 04 April 2007 - 12:09 PM

I have not seen the parts supplied with the retro conversion kits so I can only comment on the original Mk1 grilles.

As mentioned, the grille itself attaches to the front panel with at least four self-tapping screws. If you like working on your own car, consider buying the "grille buttons" instead as these give you a two-knob, quick-on, quick-off method of getting in to the oil filter and such. Grille buttons use two long threaded studs through the front panel. Knobs screws onto these studs to secure the grille at its outside corners.

The moustache? From memory, it's also secured with a handful of self tapping screws along its bottom/inner edge. The final dress-up are the moustache whiskers. Those are short chrome extensions that go on the ends of the moustache. To secure those is tricky. The whiskers are secured with clips that are supposed to get screwed to the front panel. Fitting them as the factory intended is a pain. Instead, I modified the clips by soldering a nut to them, marked and drilled through-holes in the front panel and secured the clips by inserting machine screws from the back (inside of the front panel). This allows the clips to stay with the whisker (not on the car) when removed, and it makes it much easier to install the whiskers without damaging the paint.

#5 blackbelt1990

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Posted 04 April 2007 - 02:25 PM

I was going to try the grille buttons, but I've got some huge spotlights and I think they'd foul...

Managed to get it done today and it's fine :thumbsup:

Posted Image

Posted Image

Have got some of the whiskers on order aswell now... should finish it off better, other than that, just got a few holes to fill and then it's done!

Thanks, Ryan :P

#6 The Matt

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Posted 04 April 2007 - 03:00 PM

Excellent stuff! Looks good to me mate! :P

Get some paint around the freshly drilled holes though! :thumbsup:




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