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Cutting Out On Freeway, Fine On City Streets


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#16 eshorer

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Posted 26 July 2024 - 01:24 AM

Mine did exactly the same thing. Replaced with a new square Facet electric fuel pump which helped a little. Changed to Fuelmiser which increased flow by heaps but not pressure (did the flow/timing in a 1 litre container test) and never had a problem again, even at 90mph. 

Can you provide the model number of Fuelmiser pump you used? Also, did you need to install a fuel regulator with it? Thanks.



#17 timmy850

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Posted 26 July 2024 - 01:57 AM

A single HS2 on a 997 with an EB needle doesn’t sound right. My guess is that it’s running quite lean, as that needle was standard for an 850

Preferably you’d measure the air fuel ratio and select a more appropriate needle. Have you got any other needles you can try? Something like an M or AH2 might get it running a little better in the short term. If you pull out the choke at the time when it’s running poorly, does it get any better?

Twin HS2 carbs or a single HS4 would be better long term to unlock at least the performance it had stock

Edited by timmy850, 26 July 2024 - 01:58 AM.


#18 eshorer

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Posted 26 July 2024 - 02:24 AM

I'll try pulling out the choke to see if it picks up speed next time I take it out on the freeway. At least I no longer freak out when it starts to sputter on me. It's starting to feel rather routine! I don't have another needle, but I can probably get one. I have noticed on the SU needle charts that the EB is used for both 850 and 998 engines. Wondering if my wife had it installed as a sort of govenor to keep me off the freeway!

 

A single HS2 on a 997 with an EB needle doesn’t sound right. My guess is that it’s running quite lean, as that needle was standard for an 850

Preferably you’d measure the air fuel ratio and select a more appropriate needle. Have you got any other needles you can try? Something like an M or AH2 might get it running a little better in the short term. If you pull out the choke at the time when it’s running poorly, does it get any better?

Twin HS2 carbs or a single HS4 would be better long term to unlock at least the performance it had stock



#19 Clip

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Posted 26 July 2024 - 02:27 AM

Fuelmiser FPE135: 23 UK GPH @ 2.9PSI

The Facet: 12.5 UK GPH @ 3PSI 

Big difference for same fuel pressure, but don’t ask me why because I don’t know. The Fuelmiser was recommended to me by my mini mechanic guru.

 

I’d definitely agree with Tim’s carb suggestions too.


Edited by Clip, 26 July 2024 - 02:33 AM.


#20 Lplus

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Posted 26 July 2024 - 09:42 AM

 

I'll try pulling out the choke to see if it picks up speed next time I take it out on the freeway. At least I no longer freak out when it starts to sputter on me. It's starting to feel rather routine! I don't have another needle, but I can probably get one. I have noticed on the SU needle charts that the EB is used for both 850 and 998 engines. Wondering if my wife had it installed as a sort of govenor to keep me off the freeway!

 

A single HS2 on a 997 with an EB needle doesn’t sound right. My guess is that it’s running quite lean, as that needle was standard for an 850

Preferably you’d measure the air fuel ratio and select a more appropriate needle. Have you got any other needles you can try? Something like an M or AH2 might get it running a little better in the short term. If you pull out the choke at the time when it’s running poorly, does it get any better?

Twin HS2 carbs or a single HS4 would be better long term to unlock at least the performance it had stock

 

If the needle was the primary cause you would feel the misfire as soon as you reached 50 mph.  The fact it takes time to develop suggests to me that this is a fuel flow problem before the needle and jet.  If the float bowl is already nearly empty, I'm not sure pulling out the choke will make a huge difference, but it's worth a try.



#21 Mini Manannán

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Posted 26 July 2024 - 11:34 AM

Check the petrol cap is the vented type. My estate had the same problem

#22 68+86auto

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Posted 26 July 2024 - 12:09 PM

I don't believe it's the needle either.



#23 Lplus

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Posted 26 July 2024 - 01:47 PM

Further to the carb spec, the 997 cooper had 2 HS2s with GZ needles.  The EB was the weak alternative to the GZ.  Whilst I don't think this problem is primarily needlle related, I do think a richer needle would be a good idea for Freeway/high power use anyway.



#24 eshorer

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Posted 26 July 2024 - 06:43 PM

I drove it WITHOUT a cap at all and the problem was identical, so unlikely it's a venting problem at the filler hole/cap part of the car.

 

Check the petrol cap is the vented type. My estate had the same problem



#25 eshorer

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Posted 27 July 2024 - 05:32 AM

Update: I’ve taken the Mini out on the same fwy nearby each day for the last 3 days, and it has recently ALWAYS failed when it reaches 50MPH. Otherwise it’s running great, and once off the fwy I drive home normally as always. It hasn't always been acting this way, but increasingly it is. That's why I don't think it's the wrong needle.
I just returned from driving it today, and it ran PERFECTLY with no hiccups up to 60MPH (or more) for a few miles each way. So I don’t know if it blew stuff out of the fuel line/carb or what, but the filter isn’t filled with sediment. See photo. So FOR NOW it’s running fine. I'll come back here if/when the problem surfaces again.

 

Attached Files



#26 jonlad

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Posted 30 July 2024 - 12:57 PM

I recall from another type of vehicle that similar symptoms were caused by carb icing where warm air feed to the carb had been deleted "for power".  This was on a cross-flow engine though, where the carb was a fairly long way from the warm exhaust, not sure if this is a thing in the mini world.

 

If I recall correctly, this presented as a problem on long high speed runs as the conditions in the carb were perfect and the air around the inlet wasn't warming like it was on city streets. 

 

Just a thought!



#27 Lplus

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Posted 30 July 2024 - 02:05 PM

I recall from another type of vehicle that similar symptoms were caused by carb icing where warm air feed to the carb had been deleted "for power".  This was on a cross-flow engine though, where the carb was a fairly long way from the warm exhaust, not sure if this is a thing in the mini world.

 

If I recall correctly, this presented as a problem on long high speed runs as the conditions in the carb were perfect and the air around the inlet wasn't warming like it was on city streets. 

 

Just a thought!

This did also occur to me. With a relatively small carb for the engine, it is a possibility in the UK; but I'm not sure Los Angeles in the summer is somewhere it would occur.  (unless the OP is not where they seem to be.)



#28 jonlad

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Posted 31 July 2024 - 11:58 AM

 

This did also occur to me. With a relatively small carb for the engine, it is a possibility in the UK; but I'm not sure Los Angeles in the summer is somewhere it would occur.  (unless the OP is not where they seem to be.)

 

 

Doing some online reading on the topic in a brief moment of peace! Apparently can happen up to 28 degC if the humidity is high and the conditions are right. Lots of info seemingly available for pilots where this can be a real show stopper! 






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