Jump to content


Photo
- - - - -

Swapping To Pre-Engaged Starter Motor From Inertia Type


  • Please log in to reply
9 replies to this topic

#1 ac427

ac427

    Super Mini Mad

  • TMF+ Member
  • PipPipPipPipPipPip
  • 676 posts

Posted 14 August 2023 - 11:15 PM

Is replacing the ring gear on the flywheel all that is needed to be able to use a pre-engaged starter motor?



#2 nicklouse

nicklouse

    Moved Into The Garage

  • Members
  • PipPipPipPipPipPipPipPipPipPipPip
  • 18,577 posts
  • Location: Not Yorkshire
  • Local Club: Anonyme Miniholiker

Posted 14 August 2023 - 11:17 PM

Yes and no. You might need to redo the electrics or you might not. It depends what you have now and what starter you plan on using.



#3 Retro_10s

Retro_10s

    Moderator

  • Members
  • PipPipPipPipPipPipPipPipPipPipPip
  • 10,138 posts
  • Location: Bromsgrove

Posted 15 August 2023 - 07:31 AM

Here's a useful thread for you, that was created just a few days ago;

 

CLICK ME!



#4 ac427

ac427

    Super Mini Mad

  • TMF+ Member
  • PipPipPipPipPipPip
  • 676 posts

Posted 15 August 2023 - 07:58 AM

Here's a useful thread for you, that was created just a few days ago;

CLICK ME!


Thanks but i was just trying find out which was the better type of starter motor from a technical point of view there.

I'd like to go pre-engaged but i'm thinking about the amount of wiring changes that may be needed.

Edited by ac427, 15 August 2023 - 08:03 AM.


#5 mab01uk

mab01uk

    Moved Into The Garage

  • Members
  • PipPipPipPipPipPipPipPipPipPipPip
  • 12,413 posts
  • Local Club: Mini Cooper Register

Posted 15 August 2023 - 08:38 AM

From memory when I swapped mine over many years ago (due to a later engine swap), the main wiring change was the thick black cable from the battery that runs under the car was not long enough as the original separate solenoid was bolted on the inner wing (with a short cable to the inertia starter) but the battery cable now needed to be longer to reach the solenoid on top of the pre-engaged starter motor.


Edited by mab01uk, 15 August 2023 - 08:41 AM.


#6 68+86auto

68+86auto

    One Carb Or Two?

  • TMF+ Member
  • PipPipPipPipPipPipPip
  • 899 posts
  • Location: Brisbane, Australia
  • Local Club: Queensland Mini Car Club

Posted 15 August 2023 - 09:29 AM

Just use the original starter. They all start the engine fine.

#7 nicklouse

nicklouse

    Moved Into The Garage

  • Members
  • PipPipPipPipPipPipPipPipPipPipPip
  • 18,577 posts
  • Location: Not Yorkshire
  • Local Club: Anonyme Miniholiker

Posted 15 August 2023 - 11:53 AM

 

Here's a useful thread for you, that was created just a few days ago;

CLICK ME!


Thanks but i was just trying find out which was the better type of starter motor from a technical point of view there.

I'd like to go pre-engaged but i'm thinking about the amount of wiring changes that may be needed.

 

The wiring side is covered in the electrical FAQs.



#8 growlerbearnz

growlerbearnz

    Stage One Kit Fitted

  • Noobies
  • PipPipPip
  • 50 posts
  • Location: Auckland
  • Local Club: Mini Car Club of Auckland

Posted 15 August 2023 - 08:48 PM

I switched from inertia to a Powerlite pre-engaged starter. The Powerlite RAC800 is intended to replace an inertia starter, so has the correct pinion gear. Ideally the ring gear would be replaced so the bevelled side is towards the starter, but it works fine without changing the ring gear. Mine is at 10,000km and the ring gear shows almost no wear despite having the bevel on the wrong side. 

 

The benefits for me are less wear on the ring gear (as the gears engage before they start turning), and the starter stays engaged even when the engine's trying to start (the inertia starter would sometimes get kicked out of engagement, but that's more due to the lightweight flywheel than any inherent shortcoming of the inertia starter)

Wiring was easy: I kept the existing solenoid and large starter cable, and simply connected the new starter's link/signal wire to the large cable at the starter. 


Edited by growlerbearnz, 15 August 2023 - 08:52 PM.


#9 imack

imack

    Up Into Fourth

  • TMF+ Member
  • PipPipPipPipPipPipPipPipPip
  • 2,103 posts
  • Location: Orpington, Kent

Posted 15 August 2023 - 09:05 PM

I switched from inertia to a Powerlite pre-engaged starter. The Powerlite RAC800 is intended to replace an inertia starter, so has the correct pinion gear. Ideally the ring gear would be replaced so the bevelled side is towards the starter, but it works fine without changing the ring gear. Mine is at 10,000km and the ring gear shows almost no wear despite having the bevel on the wrong side.

The benefits for me are less wear on the ring gear (as the gears engage before they start turning), and the starter stays engaged even when the engine's trying to start (the inertia starter would sometimes get kicked out of engagement, but that's more due to the lightweight flywheel than any inherent shortcoming of the inertia starter)

Wiring was easy: I kept the existing solenoid and large starter cable, and simply connected the new starter's link/signal wire to the large cable at the starter.


I'm been running an inertia ring gear with a Powerlite slimline inertia compatible starter since 2016. Still using the original solenoid, the starter has a jumper wire that can be removed if you decide to modify the wiring to a pre engaged setup. Tooth count suits the inertia ring gear but the starter is actually a pre engaged unit. Pinion engages from the "wrong side" of the ring gear but it remains unmarked.
Modern cars don't have a 'lead' on their ring gears.

#10 timmy850

timmy850

    Up Into Fourth

  • Members
  • PipPipPipPipPipPipPipPipPip
  • 3,328 posts
  • Location: NSW, Australia
  • Local Club: MITG

Posted 17 August 2023 - 04:10 AM

I swapped my inertia starter for a Holden Gemini pre engaged starter. These were popular in Australia as they were easy to find at the wreckers and are compatible with the inertia flywheel. They just need the mounting holes to be slotted a little

Wiring on mine was easy:
Thick starter cable onto the starter motor
Trigger wire from the starter trigger terminal to the thick cable
AzVKcMLh.jpg




1 user(s) are reading this topic

0 members, 1 guests, 0 anonymous users