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How To Build A Cyclecar


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#61 Retro_10s

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Posted 14 August 2023 - 09:23 AM

That fire extinguisher looks incredibile,. ..Brilliant candidate for a  fuel tank, those rivets and brass fittings will suit this really well. 

 

I love that you're going to have crack (definitely no pun intended) at casting your own parts too! looking forward to that section.



#62 JDImini

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Posted 14 August 2023 - 08:44 PM

That fire extinguisher looks incredibile,. ..Brilliant candidate for a  fuel tank, those rivets and brass fittings will suit this really well. 

 

I love that you're going to have crack (definitely no pun intended) at casting your own parts too! looking forward to that section.

Hi Retro_10s, I'm making the patterns but don't have the capabilities to do my own casting, so I've found a local foundry in West Molesey



#63 nicklouse

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Posted 14 August 2023 - 08:47 PM

Loving this thread. Only just come to it from your FEA question.



#64 JDImini

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Posted 21 August 2023 - 08:28 PM

Not a huge amount of progress this weekend, just filling and smoothing the patterns and no photos



#65 JDImini

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Posted 27 August 2023 - 07:49 PM

and a bit more of the same this weekend

 

Attached File  steering hub filler.jpg   101.48K   0 downloads

 

Attached File  steering hub primer 2.jpg   94.66K   1 downloads

 

Attached File  steering hub primer 1.jpg   99.89K   0 downloads

 

thanks for looking

 

cheers Darren



#66 JDImini

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Posted 28 August 2023 - 07:59 PM

And a bit of painting 

 

Attached File  IMG_9699.jpg   117.39K   0 downloads

 

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And then dropped back on to making the armour plating which can just be seen between the leaf springs and ash frame

 

Attached File  IMG_9701.jpg   145.79K   0 downloads

 

 



#67 johnR

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Posted 07 September 2023 - 01:22 PM

Not much progress this weekend, although I did manage to get out to pick up some metal for the armour plating during the week from a great local company Rudgewick Metals

 

attachicon.gif Rudgewick metal2.jpg

 

attachicon.gif Rudgewick Metal1.jpg

 

I started cutting and drilling the armour plating

 

attachicon.gif Armour plating.jpg

 

I also need to thank Jack Kerr a young local blacksmith - JK Forge for helping shape the thicker steelwork 

 

attachicon.gif Front cross member2.jpg

Armour plating - are changing it into a tank or looking to make a roadtrip to Ukraine?



#68 JDImini

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Posted 08 October 2023 - 07:40 PM

Not had much time over the last month.

 

This weekend has been "drilling it round when it aught to be square" - a bad misquote from Bernard Cribbins "Hole in the ground"

 

These are washers that need square holes for the bolts

 

Attached File  square plating.jpg   178.57K   0 downloads

 

 



#69 JDImini

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Posted 16 November 2023 - 09:05 PM

Had a delivery today from the foundry, fingers crossed the the patterns I made have worked and the ductile iron castings will be strong enough. I'm really please how they look

 

Attached File  IMG_9926.jpg   122.91K   0 downloads

 

Attached File  IMG_9927.jpg   124.11K   0 downloads



#70 Designer

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Posted 17 November 2023 - 06:58 AM

Looking amazing, have missed reading this project. Interesting that you painted the patterns before sending them to the foundry, any specific reason for doing so. Just to highlight well deserved pride in a great job maybe :D ?



#71 JDImini

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Posted 17 November 2023 - 09:18 PM

Looking amazing, have missed reading this project. Interesting that you painted the patterns before sending them to the foundry, any specific reason for doing so. Just to highlight well deserved pride in a great job maybe :D ?

Thank you, I was pleased with how the pattern came out, just thought having a smooth finish would be better to release the pattern from the sand.



#72 JDImini

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Posted 17 November 2023 - 09:29 PM

This is who I used for the castings, very please with the results and comms with Nick

 

http://www.fbullettandco.co.uk/



#73 Designer

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Posted 06 March 2024 - 09:01 AM

HI,

 

How is this fantastic project progressing, any further updates?



#74 JDImini

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Posted 07 March 2024 - 09:10 PM

HI,

 

How is this fantastic project progressing, any further updates?

 

Hi, Thanks for the message, unfortunately no progress on this project, just waiting for the weather to pick up as it's an outside job and need some headspace to work out what I do with the castings.

Cheers Darren  



#75 JDImini

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Posted 07 May 2024 - 08:38 PM

At last starting to surface after what has seemed like a long winter. One of my next tasks will be welding the front suspension mounts so I've just finished off a faux riveted steel welding screen to protect the cars in the garage when I start welding. I thought it would be a quick job but estimating is clearly not a strong point of mine. It's finished, took me longer and cost more than if I bought a screen

 

Attached File  faux riveted steel 1.jpg   156.34K   2 downloads

 

Attached File  faux riveted steel 2.jpg   120.93K   0 downloads






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