King pin inclination angle? Ball roll center? A couple of terms unfamiliar to me. Taller ball joints effect on handling? Requirement for front alignment after installation? These are a few questions that I have. Any help out there?
King Pin Inclination (or KPI) - If you draw an line from the roll center of the top ball joint through roll center of the bottom ball joint and then measured that angle to a perpendicular line up from the ground, at normal ride height, that's the KPI.
Ball Roll Center - that center around which the Ball Joint swivels.
Taller Ball Joints (or effectively moving the Ball Joint Roll Centers further away from each other) - If you look at this drawing;-
It will help show where to 'look' in regards to KPI, but also, if you were to move say the Top Joint higher, it will move that Ball Joint Roll Center higher too. This in turn will change (among a zillion other things) the KPI and so will have a change on handling. Same with the lower, and even more so if both are moved.
Requirement for a front end alignment - strictly speaking even do as much as undoing a ball joint from the arm and fitting it back together requires a wheel alignment check, but really, how much is it going to move? I'm sure if one was to remove their old ball joints and say, slip a set of the Maintenance free ones in, you'd be OK as far as needing a wheel alignment goes.