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Polishing A Turd - Fuel Injected 1380Cc Mini Clubman


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#1 podifold

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Posted 08 September 2015 - 06:23 PM

Thought I'd start a thread here for my new project.
 
Some might know me from my last car, a highly modified 1977 Mini pick-up (build thread: http://www.minipicku...c.php?f=6&t=244), and my work on the Podifold supercharger system (details here: http://www.theminifo...arger-manifold/).
 
I've had the pick-up for nearly 11 years now and as much as I love it I kinda feel like it's time to move on to something new. Although I never liked them in the past, Clubman's have really grown on me lately and when a mate of mine got one recently as his first car I knew I had to have one too!
 
So, last week after an exchange of money and a 4 hour drive back from Avon to Manchester I was the proud owner of a turd brown 1980 Clubman automatic with just 23000 miles on the clock.
 
Here's the eBay pictures:
 
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Getting back at close to midnight after a long day of driving I thought: "I'll just lift the carpets up and have another look", which of course soon led to this:
 
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Overall I'm really happy. It's hardly been used but seems really well preserved having been waxoyled on the underside. It's not perfect though. The mechanical fuel pump leaked all the way back and it does need some attention to the door steps both sides, below the passenger rear quarter window and a couple of other small areas:
 
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I have a good idea in my head where I'm going with the car but won't give too much away just yet. Safe to say that brown definitely isn't staying though!


Edited by podifold, 21 December 2021 - 10:48 PM.


#2 rhys-89

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Posted 08 September 2015 - 08:31 PM

Nice find good luck with the build, I read somewhere before that brown minis are the best to buy/have as it took more coats of paint to get a good finish. Hence a better preserved car.

#3 minimissions

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Posted 09 September 2015 - 05:51 AM

Nice find do love a brown mini... watching this one that looks to be in very good condition on the floors and overall for the year of it :)



#4 ger

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Posted 10 September 2015 - 06:07 AM

Nice to see another Clubby. Subscribed to this build.



#5 Vinay-RS

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Posted 10 September 2015 - 08:40 AM

Actually looks really cool in brown with the black arches and wheels. Good luck with the project.



#6 New game mini

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Posted 10 September 2015 - 10:04 AM

+1 for the brown! Looks cool.

#7 Keith Staley

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Posted 10 September 2015 - 01:23 PM

Nice car...good find

 

+1 for the brown too :D



#8 Jared Mk3

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Posted 10 September 2015 - 03:27 PM

I want a brown Mini!



#9 Mini 360

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Posted 14 December 2015 - 10:31 AM

Cool!  Look forward to a supercharged clubby!



#10 domdee

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Posted 15 December 2015 - 05:41 PM

What a cracking origional mini. looking forward to seeing you smarten it up!



#11 podifold

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Posted 24 December 2015 - 03:11 PM

Thanks for the positive comments so far.
 
I've had the Clubman for nearly four months and I've gotta say I absolutely love it! It's so nice to be driving around in a standard Mini again. It's quiet, it's comfortable, it's economical. The pick-up hasn't had a look in since I got it!
 
First job was fixing that rust. I actually did all the repairs within the first two weeks of getting it home. The metal work's good but the finish is a bit rough and ready as I'll be respraying it next year anyway. So for now it was just grind the welds back, primer and a quick flash over with rattle can paint.

 

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Next up was sorting a few bits to make driving a bit more pleasurable. I got a steering column lowering bracket from JB Fabrication which put the wheel in a more comfortable position and dropped it out of the line of sight of the gauges. 
 
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That big, thin steering wheel had to go next and was replaced with a standard late model one in excellent condition. While I was at it I replaced the indicator and washer stalks with a new set of genuine Lucas ones that put the indicators on the left - where they should be!
 
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I managed to get hold of a NOS rev counter off eBay that matched my gauges but then had to get hold of the 3 clock mounting bracket and plastic facia as well as a new printed circuit board for the back before I could fit it.
 
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Next job was getting rid of those hideous plastic wheel arches that weren't needed once I'd fitted a new set of 4.5"x10" Minilites. The arches were held on with self tapping screws and once they were off it revealed a whole load of painted on bitumen. I'm kinda grateful to the previous owner for doing this as it's probably what's kept the body in such good condition. However, I knew from the 3 hours it had taken to remove it all from the underside of the bonnet using white spirit, rags and scrapers that I had my work cut out for me again.
 
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Once it was finally all gone I welded up the screw holes, ground them back then gave it a quick flash over.
 
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It's the same crappy finish as before, but it'll do for now. Whilst I've had most of the glass out to do the repairs I've taken the the opportunity to replace all of the rubber seals which were starting to shrink and crack.
 
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Out on the road the steering and handling were initially some what worrying but this just turned out to be badly perished front subframe mounts. The heel board mounts were replaced and Minispares "semi-solid" top bolt kit was fitted. It's made a massive difference and hasn't increased the cabin noise at all.
 
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The shabby number plates were replaced. The fat rear plate that Rover used to fit looks ace!
 
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I have a bit of OCD when it comes to squeaks and rattles and one that I couldn't get rid of was the heater controls. As I prefer the look of the mk1 heater anyway I got one off eBay with the intention of restoring the whole thing. I nearly changed my mind when I found out just how horrendously expensive mk1 matrix's are. Turns out though that late model heaters are still drilled with the correct holes to fit the side pipe covers and that the front panel and the hinged panel inside are a direct swap. I grit blasted my mk1 parts, sprayed them in wrinkle finish paint and fitted them to my existing heater without having to drill or modify anything.
 
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So that's where I'm at. All ready for a winter of daily driving whilst I start building the engine.
 
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Edited by podifold, 09 April 2021 - 08:59 AM.


#12 clubman91

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Posted 24 December 2015 - 04:39 PM

Hi mate,
Clubman looks great =)
Where did you get the new printed circuit board for the clocks from if you don't mind me asking.
Cheers,
Mark.

#13 podifold

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Posted 24 December 2015 - 04:56 PM

Got mine from Minispares: http://www.minispare...ic/BAU1930.aspx



#14 James_eaton_thewholething

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Posted 24 December 2015 - 07:48 PM

I do like the brown. This does look like a really decent car

#15 carthorse

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Posted 24 December 2015 - 11:01 PM

That's a great looking little mini now. Keep the brown and turn it into the ultimate boy racer eating street sleeper!




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