I am starting to think it would be a bloody lot easier to just use 13"s. I'm tempted to try 7.5" cooper s setup with modified Sierra xr4i rear calipers (for handbrake) on the rears and mini spares 7.5" cooper s 4 pots on the front. If it's not enough breaking power then I can always wack the metro 4 pots and 13"s on.
Not sure if this helps you but it what we have works. Our racer has standard disc type hubs ( not ally) with KAD 4 pots calipers. Wheels are Exacton (Mini Special) 10" rims modified by Force Racing to 7 x 10 . These appear to have quite a significant offset , which helps with front end grip. There is more than adequate clearance between the outside edge of the caliper (viewed from the side) and the inner edge of the rim although balance weights MUST be positioned clear of this potential interference area, more into the centre of the rim.
You can build the tyres to the rim by splitting and assembling them around the tyre. In fact, when I first got them I asked a tyre fitter to try and fit the Dunlop slicks normally - he could not do it. You will need inner tubes and quite a bit of patience - from memory there are 32 allen screws holding the rims together and I would advise not using a power driver on them in case of cross threading.
Further, I could measure the critical distance between a reference point on the hub and the KAD caliper outer surface but you will have to wait until next week as I am currently recovering from a TKR and won't be home till Sunday. If this helps let me know.
And another further option is 12". Last season we did a series which allowed 12 X 6" and I purchased them from MWS ( see other post reply) With the Yoko A048R fitted these were 2 secs a lap slower than Dunlop slicks and almost half the price and we can use them again this season. They are remarkedly good but of course uncompetitive against Dunlop slicks. We were in an all Yoko mounted race series - CSCC Swinging Sixties and we won last time out at Donington.
Finally, I am about to ebay 2 converted Force Racing 7x10's in vg condition ( not sure if they have been used) and several original Exacton 10 x 5 ready for conversion. The rims polish up well and the centres (the Exacton bit) can painted to colour choice. Quite willing to send you pics when I get home, just pm me.The wheel nuts and inner tubes are available from Minispares, I think.
Edited by rww, 11 March 2016 - 12:32 AM.