Not a good day today,lots of little problems such as the paint on the bulkhead in the boot reacted with my primer and my little triangular hand sander that i use for the akward bits decided to go pop.I also seemed to walk into or sit on everything today i'm covered in bruises and grazes.
But despite all that ive still made a bit of progress :)
First up i sorted the hole in the bulkhead,now iv'e been wondering what to do with this for a while and i'm sure some won't like how i sorted it but basically my ability to make a panel to fit a hole for butt welding is nearly as bad as my ability to cut straight edges on the hole in the first place so i decided to make a patch about a centimetre too big all the way around,i then joggled holes in it and plug welded it in.Then i ran little seams round both sides (boot side and interior) It took ages as i was carefull not to warp the panel and also very carefull to make sure the penetration was good as it is the bulkhead.It's not as neat as i would of liked but it is solid.
I'm now 100% confident that in the event of a rear end shunt,The middle of the bulkhead won't be a weak point that will fold up.Itl be behind sound deadening,bootliners and the rear seat so no one will ever know its there.
I then fitted the front subframe as im sick of falling over the dam thing.
And finally prepped primed and seam sealed the boot.The plan tommorow is to flat back all the bits in the boot that reacted and then re prime it and get it painted.