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Engine Died. Some Internet Diagnosis Please?


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#31 bluequinn

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Posted 14 April 2025 - 04:03 PM

I did some more testing and have more information

Firstly, I have a big fat spark at the king lead from the coil, and sparking at the points, which are opening and closing as they should. 

But I have zero spark at the plugs. I tried another known good spark plug and got no spark there either. 

 

I'm guessing this means a failed condensor, yes?

 

My thinking is to go straight for an electronic ignition conversion and do away with the old setup.

 

My second discovery was that i am sometimes able to crank the starter motor by simply waggling the wires that lead to it behind the grille. I must have a short in that section of the loom. Not ideal. However that's a secondary problem.



#32 gazza82

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Posted 14 April 2025 - 04:20 PM

If you get a spark from the king lead then the problem is probably the distributor cap or rotor arm.

 

The small carbon brush is still there I guess? Transfers the spark from the king lead via the rotor arm to each plug in turn .. they can, and do, drop out!



#33 Ethel

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Posted 14 April 2025 - 06:35 PM

The points look a tad burnt to me, but that's just from a photo & if they've been in there for years that could be why as much as a specific fault. It would suggest the condenser, but if you're getting a good spark out of the king lead, maybe not. The points & condenser are service items, so just changing them would have been routine in this situation - BUT, there's enough dodgy new parts out there so  you should at least hang on to the old ones if you do replace them in your search for a cure.

 

As Gazza says the distributor cap would be the prime suspect from your last post. It's another item that's worth carrying as a spare. You can do some confirmatory diagnosis by fitting each plug & its lead directly to the coil to see if they spark. Not too necessary, but if you're going to order parts online it could save you making an extra order.

 

Just leaving the filler cap off would eliminate a blocked fuel tank breather & a good start with the fuel system is to take the fuel hose off the carb & crank the engine to see if it's pumping fuel. Catch it in a bottle & you can use it to splash a little directly in to the carb's air intake to see if the engine catches on it. As has already been said though - always check the ignition first.



#34 Steam

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Posted 14 April 2025 - 07:37 PM

Forget the condensor, electronic module or any fuel issue until you have spark at the plugs. As said above cap or rotor arm. Once you have a good spark at the plugs you can then start to sort it.



#35 Mr Piggy

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Posted 15 April 2025 - 01:02 PM

Could also be rotor arm. If you crank it,holding the king lead about 6mm above the brass part of the arm the spark should not jump to it. If it does, the insulation on the arm has failed. If the rotor arm is good the spark will try to go somewhere else, like up your arm! So plastic pliers are recommended.

#36 68+86auto

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Posted 15 April 2025 - 11:33 PM

It is not recommended to test electronic ignition systems with the leads disconnected.



#37 bluequinn

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Posted 28 April 2025 - 11:36 AM

Hello again,

 

It has been a while. I have a house renovation I have been finishing off, but today I did some more on the Mini.

 

I replaced the spark plugs with new, correctly gapped, NGK BP5ESs (also have some Accuspark AC9C which are a 6 heat range)

I fitted new HT leads, a new distributor cap and rotor arm. (and took very great care to put the leads in the right place.)

I fitted and gapped some new points and a new condensor.

Basically every part of the ignition system apart from the dizzy itself and the coil is now brand new.

 

None of that helped.

 

I took the float chamber lid off and it had fuel in it. I removed the dashpot and blew the carb jet clean with some compressed air. I did the same to the fuel tank breather pipe. 

 

And it still won't start. Not even a cough.

I am running out of things to try.


Edited by bluequinn, 28 April 2025 - 12:49 PM.


#38 bluequinn

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Posted 28 April 2025 - 02:38 PM

Still no spark.

 

It's got to be the coil, by now, hasn't it?



#39 sonscar

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Posted 28 April 2025 - 05:09 PM

Take off the coil lead from the dissy and wedge a sparkplug in it.Earth the plug to the block.Take off the wires from the negative coil terminal.Use a wire to connect the negative terminal to the engine block with the ignition turned on.Tap the wire on and off the block and the plug should fire.Do you have power to the coil in run AND crank positions.Steve..

#40 68+86auto

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Posted Yesterday, 04:27 AM

Switching out all those parts now means you could've introduced more issues.

DO NOT buy any more parts unless they are TESTED to be faulty. You are throwing money and time away. New doesn't equal better.

From your previous reports, you have a voltage drop issue but your distributor is working. Fix the voltage drop and your issue may be fixed.


Most new distributors are garbage, don't buy one.

Edited by 68+86auto, Yesterday, 04:32 AM.


#41 gazza82

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Posted Yesterday, 01:14 PM

When you swapped out the contacts and condenser did you make sure the small plastic top-hat washers are in the right places?

Also check the small lead coming off the same contacts connectors is still in one piece. It's very fine and over time the wires break .. one tug too many and ... 😞

#42 bluequinn

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Posted Yesterday, 01:28 PM

When you swapped out the contacts and condenser did you make sure the small plastic top-hat washers are in the right places?

Also check the small lead coming off the same contacts connectors is still in one piece. It's very fine and over time the wires break .. one tug too many and ...

 

This has thrown me. I have no idea.

I didn't notice that there *were* any plastic top hat washers. Can you provide an illustration so I can check?

 

The small lead did indeed look frail, but I think it is still intact.



#43 68+86auto

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Posted Today, 01:21 AM

When you swapped out the contacts and condenser did you make sure the small plastic top-hat washers are in the right places?

Also check the small lead coming off the same contacts connectors is still in one piece. It's very fine and over time the wires break .. one tug too many and ...

 
This has thrown me. I have no idea.
I didn't notice that there *were* any plastic top hat washers. Can you provide an illustration so I can check?
 
The small lead did indeed look frail, but I think it is still intact.

Your model of distributor doesn't have them.




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