My answers differ a bit from those above.
Question 1 - I know this goes into the block, but to i screw it straight in (it has no washer), won't it leak?
Straight in, use PTFE (Teflon) tape.
Question 2 - does the existing oil pressure sender for the dash warning lamp fit into the side or the end of the above part? maybe it doesn't matter? Again won't this leak, do i need some PTFE tape on the threads?
I have no particular advice. Base this on the size of the switch and fittings. Use PTFE tape.
Question 3 - I assume the larger end fits into the T piece.
Large threaded end into the T
Question 4 - So that leaves the smaller end. it comes with a small fibre washer, is that enough to seal it to the pipe?
Complicated answer which ties to question #5. The ORIGINAL Smiths gauge installation plumbing uses that little fiber as a face seal. You can see a little boss on the small end of the fitting you are asking about, the fiber washer rests there. The Smiths oil line has a flat face flange on the end of the tube. The nut on the oil line threads onto the fitting and squishes the fiber washer between the two flat faces to make the seal. No tape needed. The same fiber washer was used on the other end of the oil line where it connects to the back of the gauge.
And finally, Question 5 - i don't have a fibre washer for the gauge end of the pipe, should i use some PTFE tape?
See the answer to #4 above. Now examine the oil line kit you plan on using. If it was MADE specifically for Smiths gauges, it should have the flat face ends on the tubing that will require the fiber washers. If you did NOT buy a kit dedicated to Smiths gauge (like a generic nylon or copper tubing kit), those use 1/8 NPT pipe fittings, not fittings that use the fiber washers. If you have a generic gauge line kit that does not use the fiber washers, use PTFE tape on BOTH the back of the gauge AND the fitting threaded into the T piece.
First Picture = general plumbing layout.
Second Picture = Modern, replacement Smiths oil gauge line with (2) fiber washers.
Third Picture = Generic copper oil line kit. Assorted NPT threaded compression fittings without fiber washers (use TPFE tape)
Edited by dklawson, 06 March 2015 - 09:27 PM.