Posted 22 November 2014 - 10:54 AM
I have used Deox C to remove rust from corroded bits of my Saab restoration. It is very effective as it's a powder you add to water and if you soak the parts for a day or so the rust removal can be impressive. I have tried ordinary citric acid on it's own, which is obviously a lot cheaper, but the results weren't as good.
I have used Deox Gel too and it does work, but obviously the process takes longer. It's quite expensive so best to remove as much rust as you can with a wire cup, grinder, or Dremmel. Put the gel on at about 5mm thick - then cover with clingfilm and tape it down. You need to stop the gel dripping off the metal, and evaporating or drying before it's done the job. It may take a few goes to get right into the pitted rust.
I also use the BH Electrox primer - but only on bare metal as it would be a waste elsewhere. Again, it's not cheap butreally sticks.
A few weeks ago I bought a Black and Decker powerfile which is excellent for rust and paint removal, and gets into the fiddly corners where a grinder can't reach. It was £40 at the B and D outlet in the Lowry, Salford. However, Aldi were recently doing their own version for £29. The belts don't last long if you are sanding down welds with them, but a guy on the mig forum sells packs of 10 belts on eBay for £7 so I stock up from there. It's one of the best tools I have bought.