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92 City, My First Rebuild.

roundnose

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#151 big-jay

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Posted 27 June 2014 - 09:14 PM

Update,

Got a fair amount done since my last update, I'll start with the bodywork.

Had to remake the flanges for the dash rail and bulkhead as they were thinned out to much when I removed the old inner wing. So, chopped them off and made some new ones, then welded those in and made a new back plate for the shock mount. We clamped that in place and then welded that in place, here's a few pics of the process -

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Ground down the welds on the flanges, and then shaped the backplate to fit nicely, then gave the whole thing a good few coats of zinc primer -

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Then some black top coat -

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That's all the bodywork I got done throughout the week, doing a bit each day before work as usual. Also received the RH inner wing I ordered from M-Machine -

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It came without any hinge holes, and after putting a question on here , nobody knew why. So after a few calls to the heritage panel company, I got no where and gave up. So I decided I was just going to fit it and take my time getting it right.

So, trial fitted and it's not too bad at all, just had to do a little fetteling and it was in place -

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Drilled all the holes for plug welding (already started welding and then realised I hadn't taken a picture) -

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Fully plug welded -

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Then we got all the holes drilled and cut the toe board to fit, will be welding this in tomorrow -

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That all the progress on the body up until today. Now for the engine work. Just been cleaning a few parts up and fitting them back to the engine. Ill start with the slave cylinder.

Before, very rusty and pretty much seized -

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Degreased the cylinder and the back plate, then dismantled the cylinder and gave both a good going over with the wire wheel -

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Zinc primed -

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Then painted with a few coats of gloss black -

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Reassembled the slave cylinder with a rebuild kit, and a new bleed valve -

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Then put back on the engine with a a Smiffys Bits stainless fitting kit -

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Happy with that, I got to work cleaning up the distributer -

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New rotary arm -

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New O-Ring -

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And I've also fitted a new cap as well, no picture of this though. Next I fitted the fuel pump back to the block -

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Cleaned up the oil feed pipe and fitted that back in place -

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and cleaned up and refitted a gear box to block nut and bolt -

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Just waiting on some bypass hose clamps then I can fit the new water pump. And finally, I received my seat cover back from the trimmers, so my dad gave me a hand and we re-fitted it, very happy with it, took some steam to get the creases out of the new panel, but got it looking good in the end -

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Edited by big-jay, 27 June 2014 - 11:27 PM.


#152 Jared Mk3

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Posted 28 June 2014 - 08:00 AM

Those seats look really nice, as does the car - keep it up  :-)



#153 big-jay

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Posted 28 June 2014 - 10:53 AM

Those seats look really nice, as does the car - keep it up  :-)


Cheers buddy !

#154 Ben_O

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Posted 28 June 2014 - 03:43 PM

Well done mate. Looks supurb



#155 big-jay

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Posted 28 June 2014 - 07:27 PM

Well done mate. Looks supurb


Thanks Ben !

#156 big-jay

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Posted 29 June 2014 - 07:02 PM

Update,

Got the toe board repair panel welded in today, some pictures of progress.

Had a small hole to repair first, hole in question -

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Repair piece made -

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Bend put into it and fitted into place -

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Welded in and ground down all the welds (I also repaired the floor pan lip on the inside on the car, no pictures of this though) -

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Then I ground down all the plug welds on the inner wing and applied some primer on all the bare metal areas -

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Really happy with this repair, looks really tidy, just got to seal it all up now and then we can start on the front end. Going to flip the car over first though and get it all primed and sealed underneath.

I also went down to the place I'm thinking of having my car resprayed yesterday, I had a look around at some of the other cars they're doing and it looks like there work is of a good standard. They've got all the proper kit, booths and an oven so ill hopefully be booking it in within the next month or so, can't wait.

They had a MK1 Fiesta which has had literally every panel replaced by the look of it, and they also had this in there for some bodywork -

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Very nice, I'd love to own one of these, one day maybe !

Anyway that's all I've got done today.

#157 will_

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Posted 29 June 2014 - 08:04 PM

Loverly work mate. Are those floor repairs M machine ? Expencive ?

#158 big-jay

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Posted 29 June 2014 - 08:11 PM

 

Loverly work mate. Are those floor repairs M machine ? Expencive ?

 

 

 

Cheers will, the toe board repair panel is from m-machine, not expensive really, around £15 or so.


Edited by big-jay, 29 June 2014 - 08:42 PM.


#159 will_

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Posted 29 June 2014 - 08:57 PM

I'll have a looksie. I patched mine, want it to look like yours !! I'll drop it round.... ;)

#160 Baldspeed Racing

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Posted 30 June 2014 - 06:48 AM

good job of the inner wing repair/replace, shes coming along now

#161 big-jay

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Posted 30 June 2014 - 09:19 AM

good job of the inner wing repair/replace, shes coming along now


Cheers bud, she certainly is !

#162 Ben_O

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Posted 30 June 2014 - 03:03 PM

:thumbsup:



#163 big-jay

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Posted 30 June 2014 - 03:26 PM

Parts update,

Received a nice big package from Minispeed today, felt like a kid at Christmas again :lol:

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The contents -

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All my Heritage panels I ordered on Thursday. That's pretty much all the panels I need to finish the Mini off.

Still to get are, two wings, front panel, bonnet and a rear subframe !

Happy days !

#164 grahama

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Posted 30 June 2014 - 09:00 PM

Not been into your project thread before bit will be doing again. Great work going on, love the engine build and welding is spot on.

Keep going!

Graham

#165 big-jay

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Posted 30 June 2014 - 11:29 PM

Not been into your project thread before bit will be doing again. Great work going on, love the engine build and welding is spot on.
Keep going!
Graham

Cheers Graham,

Funnily enough, the motivation to get hold of a 1275 and get it looking the way it does now came from reading the engine build in your thread, its a brilliant read !

Jay

Edited by big-jay, 30 June 2014 - 11:30 PM.






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