I finally had a day to work on the disc brakes . First job was a tidy up and guess what - I found a workbench hiding in the corner of the garage!
IMG_4884.jpg 97.2K
3 downloads
First mini job - rebuild the disc calipers with new seals and pistons
IMG_4885.jpg 91.85K
5 downloads
You can see the poor condition of the old pistons, one was completely stuck and needed to be pushed out of the caliper with the grease gun. There is a new stainless one on the left for comparison
IMG_E4889.jpg 66.52K
3 downloads
This went very smoothly - both calipers were done in about an hour
IMG_E4891.jpg 93.21K
0 downloads
IMG_4895.jpg 82.83K
0 downloads
Shimming the ball joints was a bit time consuming. I reshimmed the existing ball joints as they were still in good condition and they are the nice hard original type. I ended up with plenty of old MOWOG dust covers, and they are still in good condition after 50+ years, so they are going back on.
IMG_4898.jpg 59.86K
0 downloads
I assembled the new CV's on the bearings and checked the preload was within spec. They were all OK, so I fully greased up the bearings and installed the dust seals. I then assembled everything to check it all fitted OK and everything looked great.
IMG_E4902.jpg 63.81K
0 downloads
The last step was to give the calipers a final coat of paint.
IMG_E4904.jpg 73.2K
1 downloads
And finally double check the clearance to the new wheels
IMG_4908.jpg 66.09K
0 downloads
IMG_4909.jpg 45.45K
0 downloads
I just have to hunt down a couple of small things before I fit them to the car. Fortunately/unfortunately there are no mini events planned for the next couple of months, so I've got plenty of time to get it all sorted