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Bruce the clubman 1972


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#211 Hegnirst

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Posted 23 February 2014 - 02:18 AM

Cooool, coming along nicely

 

thanks mate! coming across some really stupid problems that shouldn't be a problem. but as its not from a company what do expect! wheels going on in a bit (alarm set for 7am lol) bending tie rods as well so i can do it lol



#212 Hegnirst

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Posted 23 February 2014 - 02:19 AM

looking good

 

thanks mate!



#213 Hegnirst

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Posted 23 February 2014 - 11:35 PM

Which fasteners to use for removable front (2 on the front, 2 on each side by a-panel)

 

A-panels, i have already brackets welded in place. i was thinking dzus fasteners for this? but which ones are the best design to use? or what has someone else used and had good results?

 

Front of the car, I'm guessing I'm going to use the original holes for the towing (although the one side on mine is a different shape because i got towed and mis shaped it :/) so i could always weld those holes up and drill else where from the points of the new custom frame?

 i was thinking as welding two bolts to the subframe going through where ever the (new) hole would be on the front with bushes in between the subframe and front end and between the front end and nut?

 

please give your ideas :)



#214 Hegnirst

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Posted 23 February 2014 - 11:48 PM

right massive update tomorrow lol
one thing i need to mention before i do that because I'm amending it tomorrow,

For the steering rack clearance, I have the countersunk head bolts in, shaved the top section of the rack downwards just near the corner and the bit at the top of the plate that sticks out the furthest with the bolt in it AND taken the random lug hole off that doesn't go anywhere 
and its still resting on the gearbox!! :S
 
IMAG0839.jpg
 
IMAG0840.jpg
 
what else can i do! the engine won't move anymore because of where the bottom engine mount is, so I'm a bit stuck to say the least? 
 
need help! lol


#215 danie garry

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Posted 24 February 2014 - 07:09 AM

how much more space does it need to clear it? can you use a thinner plate on the rack or is that not enough?



#216 Hegnirst

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Posted 25 February 2014 - 10:22 AM

how much more space does it need to clear it? can you use a thinner plate on the rack or is that not enough?

 

i don't think thats enough but ill see today :)



#217 pinkmini99

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Posted 25 February 2014 - 10:59 AM


right massive update tomorrow lol
one thing i need to mention before i do that because I'm amending it tomorrow,

For the steering rack clearance, I have the countersunk head bolts in, shaved the top section of the rack downwards just near the corner and the bit at the top of the plate that sticks out the furthest with the bolt in it AND taken the random lug hole off that doesn't go anywhere 
and its still resting on the gearbox!! :S
 
IMAG0839.jpg
 
IMAG0840.jpg
 
what else can i do! the engine won't move anymore because of where the bottom engine mount is, so I'm a bit stuck to say the least? 
 
need help! lol



What it hitting on ?

#218 Hegnirst

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Posted 25 February 2014 - 11:04 AM

 

right massive update tomorrow lol
one thing i need to mention before i do that because I'm amending it tomorrow,

For the steering rack clearance, I have the countersunk head bolts in, shaved the top section of the rack downwards just near the corner and the bit at the top of the plate that sticks out the furthest with the bolt in it AND taken the random lug hole off that doesn't go anywhere 
and its still resting on the gearbox!! :S
 
IMAG0839.jpg
 
IMAG0840.jpg
 
what else can i do! the engine won't move anymore because of where the bottom engine mount is, so I'm a bit stuck to say the least? 
 
need help! lol



What it hitting on ?

 

 

back of the gearbox pal



#219 IainStallard

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Posted 25 February 2014 - 01:28 PM

Could you grind a bit off the gearbox to make it clear?

#220 pinkmini99

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Posted 25 February 2014 - 02:42 PM

Could you grind a bit off the gearbox to make it clear?


It what I would do

#221 Hegnirst

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Posted 25 February 2014 - 10:31 PM

 

Could you grind a bit off the gearbox to make it clear?


It what I would do

 

 

 

Could you grind a bit off the gearbox to make it clear?

 

 

i have grinder the gearbox :D i will be making a thinner steering rack cover this should buy me 2-3mm



#222 Hegnirst

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Posted 25 February 2014 - 10:37 PM

Well I've had some definite progress on bruce :) updating now.....



#223 Hegnirst

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Posted 25 February 2014 - 10:48 PM

righhhht sooooooooo, 
 
painted the interior side of the box, 
 
IMAG0818.jpg
 
and boot
 
IMAG0820.jpg
 
then i made some templates for some plates to sit behind dash to mount ecu and to generally tidy up a bit
 
IMAG0821.jpg
 
and..
 
IMAG0824.jpg
 
then i fitted my rack on which went on without a hitch, i will be strengthening it later on if i have any problems or just feel like i need to when its on the road
 
IMAG0826.jpg
 
and for the effect
 
IMAG0827.jpg
 
lolololol i had to aha it made me feel better
 
i then had a look how the honda clocks would look in there with a hand before going to the pub lol
 
IMAG0830.jpg
 
quite pleased with how it will look and surprisingly roomy behind that big old box 
 
gave the bulked head another coat of paint
 
IMAG0831.jpgIMAG0832.jpgIMAG0833.jpg


#224 Hegnirst

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Posted 25 February 2014 - 11:01 PM

the next day, i set around to these tie rods that needing modding and test fitting hubs etc
 
IMAG0835.jpg
 
IMAG0838.jpg
 
and heating and bending rods
 
IMAG0836.jpg
 
IMAG0837.jpg
 
i broke one tie rod, because i let it cool down and then heated it and tried to bend it woooooooops, so only one was on for now, just the one shoe!
 
steering rack fouled as per,
 
IMAG0838.jpg
 
ive shimmed both box and rack, need about 2mm more i reckon and then i should be fine :)
 
and with the limp on
 
IMAG0843.jpgIMG_20140223_142812.jpgIMAG0844.jpg
 
then i started on electrics :)
 
IMAG0847.jpg
 
which you'll see later how i got on, I've taken a picture of al the plugs, as i can only manage plugging 7 into the engine loom lol 
 
NEXT is the front :D he's hiding lol
 
IMAG0848.jpg
 
much better with the second layer of paint :)
 
IMAG0856.jpg
 
so i picked up some more tie rods (annoyingly sold in pairs) and the more annoyingly i forgot that i bought of mini sport, so i had one side from mini sport and the other from mini spares lololol i bend the one from mini spares and put that on, as you can see, pretty much perfect i would say, well happy!
 
IMAG0860.jpg
IMAG0859.jpg
 
and on its all fours! cue the pictures! lol
 
IMAG0864.jpgIMAG0861.jpgIMAG0866.jpgIMAG0872.jpgIMG_20140224_155735.jpgIMG_20140224_155858.jpg
 
also forgot to mention my mate Matt is an excellent photographer so he tools some pictures as well :)
 
1947917_10203288405399717_1741947849_n.j
 
 
 
me fettling lol
 
1973013_10203288407119760_1372313092_o.j
1797496_10203290872941404_136490728_n.jp
1939055_10203288408399792_2077236764_o.j
1973097_10203288412479894_1661422360_o.j1966406_10203288411079859_371233622_o.jp1939277_10203288416639998_1466816285_o.j
1977632_10203288408199787_690916943_o.jp1977751_10203288406079734_61578394_o.jpg1966665_10203288417360016_343586779_o.jp1937571_10203288409039808_1960654415_o.j
 
and then it was time for the front.....
 
1924586_10203288421440118_1163504245_o.j


#225 Hegnirst

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Posted 25 February 2014 - 11:08 PM

after a lot of cutting and grinding..
 
IMAG0875.jpg
IMAG0876.jpg
 
we got it on! :P
 
1924946_10203288419240063_1071902251_o.j1417673_256001014560630_131078305_o-2.jp1958951_10203288454440943_811368886_o.jp1959191_10203288418000032_2026110988_o.j1972799_10203288416479994_649514499_o.jp
 
:D:D:D:D:D:D:D:D:D:D
 
today i set around painting lol my back kills now to say the least lol





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