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My Mk1 Resto , My First Ever Project......... Wish Me Luck!


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#46 Minilegs

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Posted 12 October 2013 - 08:47 PM

Now access to the boot area was a lot easier, I gave the rear bulk head and rear parcel shelf an inspection. Leaky rear window had caused some bad rust in certain areas on the parcel shelf, so I made some templates then cut out the rust back to good metal. The rear bulk head also had rust on the lower area, and I've cut this out too. I didn't worry with making templates for that section though, as it will but up to the lower seat panel, and it should be easier just to repair to suit.

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Next, I needed to fit the full width repair panel for the rear valence, being cautious of alignment issues further on, this was only tacked in place.

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As you can see it this pic, the very badly fitted mk1 adapter plates for the rear lights.

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The next job to look at was,the toeboard area. As stated earlier, it was a bit rough.

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However, after de rusting, all that was needed was both ends to be repaired, and some minor straightening . Also the spreader plates for the front sub frame had to come off, as I could see some slight corrosion behind them and the toe board.

Repair panels in

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All the repairs I have done so far have all been necessary in my mind for me to be able to fit a bottom back onto the car. Now the toe board was done, it meant I had to start looking at floor pans and such, which didn't prove straightforward. As you may have noticed in earlier pics , my floors seem to be a different style to most minis, as they are a one piece floor, with no external sills. I decided that I wanted to keep this arrangement, so had to speak to m machine about getting a set made for me. When I spoke to them on the phone, they were very helpfull, and confirmed what I needed floor pan wise. They called them the 59'style floor pan, although I know this car isn't lol.

I also discovered that there were a few other little differences with this floor pan arrangement. inner closer plates are required for the cabin, to fit to the lower door steps etc, as well as slightly different lower a pillar configuration. The rear bulk head for fixing the rear subby to also has a different stiffener assembly. Closer plate for the companion bins also are different it seems.

I got m machine to make the inner closer plates for a pillar and door steps, but I didn't realise about the other parts until after my order. So decided I would fabricate a few parts myself, as I couldn't seem to find them anywhere available to purchase.

Firstly closer plate for companion boxes in rear. These were quite rusted, so I have replicated as best as I could, but they may need a little tlc on fitting. I also used a slightly thicker gauge of steel for a bit of extra rigidity .

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Also the rear sub frame mounts/ floor strengheners .

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I have made these 1/2" shorter, as I plate to fix a 1/2" spreader/fixing plate to the heel board , and that will then bring these brackets to the original position then.

Edited by Minilegs, 12 October 2013 - 08:50 PM.


#47 steven

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Posted 12 October 2013 - 08:59 PM

looks good :thumbsup:



#48 ToM 2012

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Posted 12 October 2013 - 09:02 PM

excellent work there mate! looks like you have been busy yourself  :D  when are your panels arriving? 



#49 ToM 2012

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Posted 12 October 2013 - 09:04 PM

and nice chill out chair i see in the background put me on that i wouldnt get any work done ide be asleep  :lol:  



#50 alex-95

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Posted 12 October 2013 - 09:10 PM

Excellent work :thumbsup:



#51 Minilegs

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Posted 16 October 2013 - 09:22 PM

looks good :thumbsup:

 

Thanks mate!!

 

excellent work there mate! looks like you have been busy yourself  :D  when are your panels arriving?

  

and nice chill out chair i see in the background put me on that i wouldnt get any work done ide be asleep  :lol:

 

Lol Tom! My floor pans came last year :-) I wish I worked as quick as the posts seem to imply, but , in reality I'm like a lethargic slug ! The progress above over many many months, and very slow hehe.

The chill out chair is the most important part of my toolkit for sure. If I don't get regular coffees and smoke breaks, I go on strike. I must admit, I do spend a lot of time in that chair, staring at the car, and scratching my head. However, when I turn the car around the right way, I may start sitting in that instead !!!

 

Excellent work :thumbsup:


Thanks muchly!!!!

#52 sonikk4

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Posted 16 October 2013 - 09:30 PM

Nice bit of fab work there on the brackets. :D



#53 ToM 2012

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Posted 16 October 2013 - 09:41 PM

got to have a coffee and fag makes me work more! although i could quit as when i get stuck into the mini i dont think about having one haha any updates?? 



#54 Minilegs

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Posted 16 October 2013 - 09:48 PM

Nice bit of fab work there on the brackets. :D


Thanks! Can't beat a fly press!

by the way, your work is legendary, had a looks through your builds, and the amount of info you've shared is fantastic. I thank you in advance as I feel I will be referring to them a lot in the future!

#55 sonikk4

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Posted 16 October 2013 - 09:50 PM

 

Nice bit of fab work there on the brackets. :D


Thanks! Can't beat a fly press!

by the way, your work is legendary, had a looks through your builds, and the amount of info you've shared is fantastic. I thank you in advance as I feel I will be referring to them a lot in the future!

 

 

No probs i'm glad they help.



#56 Minilegs

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Posted 16 October 2013 - 09:55 PM

got to have a coffee and fag makes me work more! although i could quit as when i get stuck into the mini i dont think about having one haha any updates??


If I'm working I forget about my coffee and it goes cold, so I make sure I stop and drink it whilst it's hot hot hot !

I was gonna do another update, but my stoooooopid photobox is playing up and I can't link any pictures..grrrrrrr :-)

Progress has been slow though, been away for the weekend as it was my eldest boys 9 th birthday. We went to beulieu car museum as his birthday treat ( yes he's as car mad as me, in fact more so) . It was fab there, and had a good look round a couple of minis which were gentleman juice material!!!!!!!!

Had a bit of time on her tonight though, and got a little bit more done to the floor pans :-)

#57 ToM 2012

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Posted 16 October 2013 - 10:00 PM

ahh i hate it when Photobucket plays up right pain! and sounds like a good weekend away next thing you no he will be wanting your mini that your building haha yeh i bet they was in top condition for a museum. cant wait for the pics! cheers tom 



#58 Minilegs

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Posted 16 October 2013 - 10:04 PM

I have promised him that the mini will be done in time for him to learn to drive in, as this car is for the family to enjoy. His younger brother also. He's very happy with that !

I hope I get it done in time heheh,

#59 ToM 2012

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Posted 16 October 2013 - 10:18 PM

yes mate you will have that in paint this time next year  ;D



#60 Minilegs

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Posted 16 October 2013 - 10:23 PM

Spooky, as that's what I'm hoping :-)




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