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Wills Mini Special


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#91 myredmini

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Posted 22 January 2014 - 11:02 PM

Dayummmmm!!!  :(  Magnum it is!



#92 sonikk4

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Posted 22 January 2014 - 11:04 PM

Dayummmmm!!!  :(  Magnum it is!

 

And they suck big stylee. :X  :X



#93 bartman

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Posted 23 January 2014 - 01:14 AM

I used the m machine version of this panel I got from somerford, and it was an excellent fit. the magnum panels are extremely poor quality and fit.

#94 sonikk4

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Posted 23 January 2014 - 07:16 PM

Upwards and onwards with the welding

Tacked in place

IMG_2275_zps6902d5e4.jpg

Welded fully and ground back flush

IMG_2280_zpsa69b1ba3.jpg

The inside got a dose of welding and grinding as well

IMG_2279_zpsf2b4c856.jpg

IMG_2277_zps2b653739.jpg

The floor pan corners got a workout

2ab771f7-4387-4ca4-83a2-27ed77bfd08c_zps

IMG_2281_zpsaadce6f3.jpg

IMG_2283_zpse1118797.jpg

 

And the finished sill

IMG_2282_zps3c1874be.jpg



#95 Ben_O

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Posted 23 January 2014 - 07:52 PM

Spiffing!

 

Wish i knew where you got those inner sills.

They are exactly what i need!

 

Cheers

Ben



#96 myredmini

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Posted 23 January 2014 - 08:04 PM

They look like m-machines.



#97 sonikk4

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Posted 23 January 2014 - 08:07 PM

Spiffing!

 

Wish i knew where you got those inner sills.

They are exactly what i need!

 

Cheers

Ben

As Dan says Ben they are M Machine. They are not bad as it goes, just the floor pan section was a bit of a pain.



#98 Ben_O

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Posted 23 January 2014 - 10:50 PM

 

Spiffing!

 

Wish i knew where you got those inner sills.

They are exactly what i need!

 

Cheers

Ben

As Dan says Ben they are M Machine. They are not bad as it goes, just the floor pan section was a bit of a pain.

 

Cheers.

I won't need the whole length as the new front pans have inner sills as part of the floor.

I would only need the back half from the cross member back so perfect!

 

Cheers

Ben



#99 SAL 821X

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Posted 24 January 2014 - 10:00 AM

Impeccable techniques as ever Neil proper motoring with this one.



#100 domdee

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Posted 24 January 2014 - 10:03 AM

great build! i suppose its only to be expected from admin though... ;)



#101 Marco1972

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Posted 24 January 2014 - 05:21 PM


Looking good Neil

What did you use to get the welds so flush flapper / roloc discs ?

That section of the front floor pan came out really well

#102 sonikk4

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Posted 24 January 2014 - 05:23 PM

I grind down with a standard grinding disc then use a flapper wheel followed by a roloc disc. I'm happy with the floor now but it was a faff to get right.



#103 sonikk4

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Posted 24 January 2014 - 08:57 PM

Well before i finish up the arch close out area it was time to investigate the rust that was on and around the little felt mounting plate on the floor.

IMG_2284_zps48b9ec3d.jpg

 

under that was more rust so a couple of surgical cuts later i got this

IMG_2285_zpsd405c345.jpg

 

then out with the fresh metal to fabricate this

IMG_2286_zpsadf36403.jpg

 

then it was welding time

IMG_2287_zpsd0a70cab.jpg

 

followed by a little bit of grinding and a splash of zinc rich primer

IMG_2288_zpsc579ce99.jpg

 

Happy days so now i know that end is good.



#104 sonikk4

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Posted 27 January 2014 - 07:50 PM

Due to a minor hiccup by M machine which has been sorted by them i had to move onto the doorstep.

 

This particular magnum panel was on a par with the rest of them........... poor so the folds were pretty bad but the width of the panel was actually good. So that was something.

 

I then used a combination of thick Ali bars, metal blocks and panel beating hammers to sharpen the folds to a point where i now considered it useable. So on it went.

IMG_2292_zps243bdced.jpg

IMG_2293_zps6835091f.jpg

IMG_2294_zpsec3d9f1d.jpg

 

Actually came up well apart from a slight bow. This will get sorted when i fit the outer sill.



#105 Marco1972

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Posted 27 January 2014 - 10:43 PM

Nice work on the door step

Fitted one to the lads car the other day NIGHTMARE it took ages the back of it where it bends up was the worst

So hats off to you for getting that to fit mate. :-)




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