Sorry midridge2 i have been in the car all day and in and out of mobile data signal so I wrote my response above before your replied but it did not get sent until after. I fully understand the process now thanks.
The planned steps are:
1. Dress all welds with a grinding disc and finish off with flap discs.
2. Sand down entire area with 80 / 100 sandpaper as required to remove any surface rust, brush / hoover away dust.
3. Clean up with panel wipes to remove any grease.
4. Key any areas to be filled that were not touched by the Flap Discs with P40 or P80 grit paper.
5. Apply filler to required areas.
6. Sand down filler as required, brush / hoover away dust.
7. Mask over filled area.
8. Clean up bare metal with sandpaper to remove any surface rust that has appeared since step 2, hoover / dust.
9. Panel wipe again to remove any additional grease.
10. Mist / Dust coat of Etch Primer over any bare metal, I guess no keying is required with Etch Primer?
11. Lightly sand entire area with low abrasive grit 100 / 120, dust / hoover and spray with high build primer.
Store Mini in dry environment and await painting.
Additional Info:
Some good info here which goes into more detail: http://www.mig-weldi...body-filler.htm
This also suggests using knifing putty and stopper before applying high build primer before step 11.
I have also been advised for filler to use U-POL Fantastic
Please feel free to correct my plan?