OK..an update ( just spent 12 minutes on this and hit the back button by mistake....aaarg )
Borrowed a puller from a neighbour it it came off relatively easy.
Here is the CV shaft....it looks scored, but I can't feel a ridge.


The bearings were not dry...although they could have used a little more grease IMO.
I can't remember where I pulled the larger "ring" from. Is that a lock ring?...I don't recall a ring for it in the hub...where's it go?

Bearings look OK:

Races look OK.......a little discoloured.
Can you notice the relatively sharp and slightly upturned edge on the spacer?

...maybe a better pic of it.......I found this a bit odd:

and the hub..just because I took a pic of it:

Now...looking at these, can anyone see an issue....what might have caused the noise I started out hunting for....a squeaky, creaky sound ...heard when car is rolling ( in gear or not...same thing ). I couldn't recreate the sound by spinning the wheel.
Wheel had a little play ( not ball joints ) but not massive movement.
I can't remember if I fit these bearings or not....bearings are marked "Timken"....so I'm guessing not a cheaper Chinese made part.
And why the heck would things have been so tight on the CV shaft? Not sure if it was the inner bearing race or the spacer
Edited by Spitz, 06 May 2013 - 02:25 AM.