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Mini 25 Full Rebuild


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#841 Ben_O

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Posted 12 April 2015 - 01:03 PM

Thanks everyone.

 

I have an update but i'm on a different laptop and can't remember my PB log in details



#842 Ben_O

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Posted 12 April 2015 - 01:27 PM

Ok, so i went on a weld-a-thon today to get the remaining plug welds finished on the inner wing.

 

I usually do a dozen, grind them up then do a dozen more but i didn't fancy grinding plug welds today so i just done the lot in one go.

 

P1070168_zps718ew9fr.jpg

 

P1070167_zpsk1bbb8lx.jpg

 

P1070169_zpsqzmpjbv2.jpg

 

P1070166_zps2oxsixw4.jpg

 

You can see in the last picture that i had to plug weld a load of blank holes up as i drilled them in the wrong place when i prepared the inner wing.  >_<

 

Next i needed to make up a small piece to go in here

 

P1070171_zps31s2kwgc.jpg

 

So usual template and then onto steel

 

P1070173_zpsiycbwl6l.jpg

 

P1070177_zpsisf2ofce.jpg

 

And then in

 

P1070182_zpsaz4khfna.jpg

 

You can just see it in that pic. I need to get something in there to grind the welds back as the grinder won't fit.

 

I trial fitted the stiffener in which fits perfectly.

 

P1070179_zps1pe68gfj.jpg

 

And then an overall

 

P1070170_zpszel9utqy.jpg

 

Next time, i need to fill the blank holes in the inner wing that are not needed, There are quite a few.

 

here is the old one

 

P1070180_zpspoxs1thi.jpg

 

And the new

 

P1070181_zps2hdorz9z.jpg

 

Until next time....

 

Cheers

 

Ben



#843 Carlos W

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Posted 12 April 2015 - 01:38 PM

You've missed a bit

#844 carthorse

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Posted 12 April 2015 - 02:25 PM

It's going to be a shame to cover up all that loverly neat welding and fabrication work with seam sealer paint and carpets!

#845 rally515

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Posted 12 April 2015 - 02:33 PM

Great progress today Ben! I haven't done much because it's windy and raining up here.

 

One thing, are you planning on welding the captive "block" under the bulkhead cross member that the shocker mount bolts thread into ? Just a quick heads up in case you might have overlooked it :)



#846 Covert

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Posted 12 April 2015 - 02:36 PM

Looking good ben , keep the updates coming

#847 Ben_O

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Posted 12 April 2015 - 02:56 PM

You've missed a bit

What did i miss?



#848 Ben_O

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Posted 12 April 2015 - 02:58 PM

It's going to be a shame to cover up all that loverly neat welding and fabrication work with seam sealer paint and carpets!

I'm aiming to get it as perfect as i can before the sealer and paint goes on, even under carpets and in places that won't ever be seen.

 

I'm even going to replace the bitumen sound deadening on the floors to an exact match to what it was like new.

 

Cheers



#849 Ben_O

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Posted 12 April 2015 - 03:00 PM

Great progress today Ben! I haven't done much because it's windy and raining up here.

 

One thing, are you planning on welding the captive "block" under the bulkhead cross member that the shocker mount bolts thread into ? Just a quick heads up in case you might have overlooked it :)

Cheers Clifford.

It's been lovely here today! Shame about the weather up yours.

 

I have the captive block in a box of bits on the bench. I need to find the pedal box and mount it so i can mark out the holes. Thanks for pointing it out though. Forgetting that is just the sort of thing i would do and wouldn't realise until it was painted :lol:

 

Cheers 



#850 Ben_O

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Posted 12 April 2015 - 03:00 PM

Looking good ben , keep the updates coming

Cheers Covert.

 

Might do a bit more in a bit



#851 Carlos W

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Posted 12 April 2015 - 03:15 PM

You've missed a bit

What did i miss?

Sorry

#852 Ben_O

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Posted 12 April 2015 - 03:18 PM

 

 

You've missed a bit

What did i miss?

Sorry

 

ah ha hah hah! I can never tell when you are being sarcastic! You are so good at it!!



#853 Carlos W

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Posted 12 April 2015 - 03:37 PM

You've missed a bit

What did i miss?

Sorry
ah ha hah hah! I can never tell when you are being sarcastic! You are so good at it!!

Are you being sarcastic?

#854 Ben_O

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Posted 12 April 2015 - 03:38 PM

 

 

 

 

You've missed a bit

What did i miss?

Sorry
ah ha hah hah! I can never tell when you are being sarcastic! You are so good at it!!

Are you being sarcastic?

 

I don't know :lol:



#855 Carlos W

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Posted 12 April 2015 - 03:51 PM

Anyway, it's looking great Ben. I can't wait to see it finished




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