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Mini 25 Full Rebuild


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#361 Ben_O

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Posted 17 October 2014 - 12:51 PM

Well my door hinges turned up today.

 

P1050647_zps3e0898b8.jpg

 

So thanks to Big Jay for that.

 

And i bought another little thing. It's a bit premature but it's something that's running out of stock fast, so i thought i better get one in now. Besides that, it will help out with another problem i have been worrying about.

 

P1050648_zps957cf7cc.jpg

 

Anyone guess what it is?

 

Ben



#362 Montytom

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Posted 17 October 2014 - 01:08 PM

Ive been reading this and I wish you all the best.

I used to live on the Isle of Wight and do pop home occasionally.

Hopefully we can sort something out nect time I am down there and I can come see your car

Thomas



#363 Jared Mk3

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Posted 17 October 2014 - 01:18 PM

A Mini part?  ;D



#364 Ben_O

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Posted 17 October 2014 - 02:21 PM

Ive been reading this and I wish you all the best.

I used to live on the Isle of Wight and do pop home occasionally.

Hopefully we can sort something out nect time I am down there and I can come see your car

Thomas

Kettle is always on for a fellow mini enthusiast!



#365 Ben_O

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Posted 17 October 2014 - 02:22 PM

A Mini part?  ;D

Correct!



#366 Jared Mk3

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Posted 17 October 2014 - 04:33 PM

 

A Mini part?  ;D

Correct!

 

 

I looked it up, but that's cheating!



#367 SAL 821X

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Posted 17 October 2014 - 07:05 PM

Id guess at oil filters

Edited by SAL 821X, 17 October 2014 - 07:07 PM.


#368 SAL 821X

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Posted 17 October 2014 - 07:06 PM

No oil filters

#369 rally515

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Posted 17 October 2014 - 07:39 PM

It isn't a Boot handle in Nimbus grey by any chance is it Ben ? :ph34r:

 

Failing that, with the box showing engine components I'll vote dizzy or Alternator parts.



#370 Ben_O

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Posted 17 October 2014 - 08:01 PM

It isn't a Boot handle in Nimbus grey by any chance is it Ben ? :ph34r:

 

Failing that, with the box showing engine components I'll vote dizzy or Alternator parts.

Cheater  :P

 

Correct though, it is a boot handle in Nimbus Grey. brand new old stock.

 

Quite expensive but it holds the key to getting the grey right for the rest of the trim (scuse the pun)  ;D



#371 rally515

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Posted 18 October 2014 - 01:24 PM

Technically I didn't cheat though.....just used a bit of knowhow you see :shifty: . 

 

Nice to be popping back in and seeing things are still the same on TMF Ben, I'm a background member for now though :proud: .



#372 Ben_O

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Posted 18 October 2014 - 01:27 PM

Technically I didn't cheat though.....just used a bit of knowhow you see :shifty: . 

 

Nice to be popping back in and seeing things are still the same on TMF Ben, I'm a background member for now though :proud: .

How is the checkmate fairing?



#373 rally515

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Posted 18 October 2014 - 05:46 PM

 

Technically I didn't cheat though.....just used a bit of knowhow you see :shifty: . 

 

Nice to be popping back in and seeing things are still the same on TMF Ben, I'm a background member for now though :proud: .

How is the checkmate fairing?

 

 

It's not doing too bad Ben actually, I think the only bad part that's suffered is the bare metal A-panel in the garage I forgot to Zinc prime!, it's got a load of rust all over it and I hope it'll be saveable and it's not pitted (Fingers crossed!).

 

Oh and there's a metal bed frame spare in our house now which reminded me of your project instantly.

Unfortunately I don't think I can find an alternate use for it like you have yours haha 



#374 Ben_O

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Posted 03 November 2014 - 01:32 PM

I have ordered a new grinder but can't wait till Wednesday for it to show up so i made a start today manually.

 

So i put the Mini back on it's side and took a look at the floor. I haven't touched the floor since the flood and to be honest, it's not too bad all things considering.

 

P1050757_zpsec2632b1.jpg

 

Ignore the inner sill,i just put it there to get it out of the way!

 

Anyway, i started by removing the battery cable retainer and the brake pipe clamps because i knew there would be rust behind and i wasn't disappointed.

 

P1050764_zps6acfd154.jpg

 

P1050768_zps76f61a6b.jpg

 

P1050767_zps701fbf09.jpg

 

Next, i removed the rear slinging bracket and part of the heel board as i need to do a repair to the floor here.

 

P1050759_zpse0184377.jpg

 

P1050758_zps251c5e36.jpg

 

Slinging bracket lopped off the old fashioned way

 

P1050773_zpsd0f13cd2.jpg

 

Drilled the spot welds holding the heel board to the floor

 

P1050775_zps59cb3d23.jpg

 

and lopped that off in a similar fashion. It's amazing how much you take a grinder for granted when you have one!

 

P1050778_zps1dc77cc3.jpg

 

That's enough out of the way for now.

 

So onto making up a card template to get that floor fixed.

 

P1050782_zps8dcb95c3.jpg

 

P1050783_zps18bb43bf.jpg

 

Nothing unusual or exciting here.

 

Anyway, onto steel

 

P1050786_zps24d31775.jpg

 

You will notice that i also drilled the hole for the drain plug to fit into. It was a straight forward operation of clamping the patch onto the car, clambering inside and colouring in with my felt tips from the inside to mark the holes location and then attack it with a step cutter.

 

And finally, try it on for size, looks ok

 

 P1050787_zps3ed41f89.jpg

 

I have a second hand rear bin that is good along the bottom so i am going back out to dig it out and trim the bottom off of it to repair my one with, Once the grinder is here, i can cut a lovely straight line with a 1mm cutting disc and lop off the inner sill part of the new front floor and the remains of the inner sill from the rear half and start prepping for the inner sill.

 

It's all rather exciting!!

 

Comments welcome

 

Ben



#375 ToM 2012

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Posted 03 November 2014 - 05:50 PM

Looking good Ben what's that hole there for as I don't have one on my mini? Cheers Tom




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