
Is It Possible To Adjust The Steering Rack?
#1
Posted 29 December 2012 - 05:29 AM
The question is, are they adjustable, and how does one go about taking the play out if they are?
I currently have the engine out so am tossing up whether or not to replace it, though my preference is to adjust due to the cost of a new rack, and the fact that most threads indicate it's a right pain of a job!
On a related note, what are the correct jacking points for the axle stands if i need to drop down the subframe?
#2
Posted 29 December 2012 - 08:33 AM
#3
Posted 29 December 2012 - 08:38 AM
#4
Posted 29 December 2012 - 08:51 AM
#5
Posted 29 December 2012 - 09:03 AM
You can and should adjust the amount the pinion meshes with the rack. I have removed shims to adjust this in the past and on page 255 of the workshop manual it describes how to do this.
I believe the part you are describing is the track-rod/ tie-rod. You are correct in saying there these screw onto the rack and if the play is only slight you may be able to nip up the ball housing (part 6) and take out the play. Alternatively the track rod / tie rod (part 7 on page 254) is replaceable check page 254 in the manual.
I have done both of the above on many different cars over the years. It depends on the price of a reconditioned rack: sometimes its cheaper to replace parts of the rack and other times its cheaper to replace the whole rack?
#6
Posted 29 December 2012 - 09:32 AM
I may have to just bite the bullet and get a replacement rack. It seems like it shouldn't be so bad, but I know from reading here that it is not a simple task.
#7
Posted 29 December 2012 - 09:48 AM
By workshop manual do you mean Haynes?
I may have to just bite the bullet and get a replacement rack. It seems like it shouldn't be so bad, but I know from reading here that it is not a simple task.
Yes Haynes the light blue version.
You should ask what is a reconditioned rack? In most cases the old rack is cleaned, greased, adjusted, new gaitors, tie rods replaced with good used items and dashed over with some satin black paint.
#8
Posted 29 December 2012 - 10:10 AM
#9
Posted 29 December 2012 - 10:18 AM
not worth messing around with
i remember was a bit of a pain think it was the u bolts
get someone give you a hand when doing it
#10
Posted 29 December 2012 - 10:35 AM

#11
Posted 29 December 2012 - 10:40 AM
#12
Posted 29 December 2012 - 12:04 PM
#13
Posted 29 December 2012 - 12:35 PM
You can recondition anything but it's a matter of having the time, tools and skills to perform the task.
#14
Posted 29 December 2012 - 12:43 PM
Better to get a replacement rack from a reputable source (and safer).
#15
Posted 29 December 2012 - 03:56 PM
The rack wears around the central position, because obviously that is where it spends most of its time, going to the ends only during very low speed turns, so if you adjusted out play at the worn central position, it would be far too tight elsewhere. Many racks, not sure about the Mini, are delibarately machined a thou or so tighter at the middle to give them a longer life.
Adjusting worn ball joints is also rather useless, because they have to move freely, otherwise you will get a fatigue fracture of the track rod after a while. They start off as spherical, and wear into an oblate shape, which when adjusted will no longerf move freely except at the mid position.
As others are saying, I would always get an exchange rack from a reputable suppler. Far less trouble, and it will last well over 100k miles if not abused, so it is money well spent.
Fitting it is not too difficult, but as stated above you MUST fit the anti-friction strips. Electrical tape is not good enough and if the rack fails to align fully with the steering column you risk a sudden and complete steering failure some time later, when the column splines fail.
To remove or replace the rack (I have never needed a new one, but have had them out to top up the lubricant and for other reasons, and one did well over 160k miles), I get a piece of 4*2 timber and place it across the floor where it joins the toeboard. The exhaust has to be off to do that, as it comes below floor level. I then raise it slightly in the middle with a trolley jack, undo all subframe mounts etc, and jack it very slowly and carefully, watching all the engine connections and especially the brake line from master cylinder or PRV to subframe at the right hand side, which should ideally be replaced with a nice Goodridge flexible to make this job safer. Once it is high enough, i.e. the gap between subframe and shell is a few inches, you can put axle stands under the 4*2, just at the edges of the flat part of the floor, unbolt the rack and take it out. It goes back the same way, but check the brake pipe very carefully and retighten its unions, as flexing often makes then loose and they leak.
Once the rack is in, fit the U bolts, with the anti-friction strips, nip them up lightly to locate the rack properly, and then loosen 2 or 3 turms, connect the steering column (new pinch bolt and locknut very strongly recommended), tighten it, and only then do up the U bolts fully and evenly.
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