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Mini Cooper 998 Screamer Nut And Bolt Rebuild


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#1156 James_eaton_thewholething

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Posted 19 December 2015 - 09:14 AM

What do you use in terms of paint and primer on the block and will it withstand the engine temps ?

#1157 Petrol

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Posted 21 December 2015 - 06:38 AM

I used PROXL Etch primer (aerosol) followed by 4 coats of 2 pack red. Engine temps don't get that hot,  the same goes for rocker covers. A normal bodywork paint will withstand the heat.

 

Pete



#1158 James_eaton_thewholething

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Posted 21 December 2015 - 07:21 AM

Thank you it's good to know that I will be able to paint the engine what ever colour I want then since I can use regular bodywork paint

#1159 HarrysMini

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Posted 21 December 2015 - 06:59 PM

This is coming on leaps and bounds, a real inspiration!



#1160 Petrol

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Posted 26 December 2015 - 09:02 PM



Thank you it's good to know that I will be able to paint the engine what ever colour I want then since I can use regular bodywork paint

 

No prob. The only issue I can see is heat soak from the manifold blistering the paint down the back of the block when the car is stopped. This would be more of an issue with an LCB but since I'm going to wrap it, I don't think its a problem

 



This is coming on leaps and bounds, a real inspiration!

 

Thanks but still a long way to go.

 

I have cleaned the block and crank, fitted the main shells then applied graphogen. I normally use oil on assembly but since the engine will be stood for some time, this stuff won't run out

 

1559_zpsaojfyni2.jpg

 

 

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Crank fitted which turns easily and smoothly

 

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I'm going to borrow a DTI to finally measure the end float on the crank but a quick check with feeler gauges shows it's too big

 

1562_zps5rqrbd0w.jpg

 

I've ordered some oversize thrust washers to sort it.



#1161 mini_matt_106

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Posted 03 January 2016 - 09:09 PM

Oh no!!
I'm up to date! No more binge reading! :(

Amazing project! Attention to detail is phenomenal, keep at it!

#1162 Petrol

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Posted 05 January 2016 - 10:51 PM

Thanks for the kind words, I've still a long way to go but just want to get things as good as I can now I've come this far.

 

I used standard size thrust washers on one side of the crank and oversized on the other to give an end float of 3 thou. This is the proper way to measure end float. A DTI on a magnetic base.

 

1563_zpshrinwfm0.jpg

 

3 thou may sound a lot but you need to run slightly bigger tolerances on a high revving engine. The same goes with the main and BE bearings. It's important to get enough oil flowing through to prevent overheating and bearing grab. An old skool grade of oil will both lubricate the gearbox properly (modern stuff is too thin) and take care of the extra thou of clearances in the bearings.

 

1570_zpsja5gzpp3.jpg

 

Plastigage on BE journal

 

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2 thou, spot on

 

1565_zpsd199dwqr.jpg

 

 

Oil cleaned off and graphogen applied

 

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Crank rotated to fit the rod

 

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Pistons and rods fitted.

 

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Top of block.

 

1569_zpsgiolafdl.jpg

 

 

Pete

 

 

 

 

 



#1163 StefanPieter

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Posted 05 January 2016 - 11:27 PM

Great detail.

Well done Pete

#1164 Gr4h4m

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Posted 06 January 2016 - 11:20 PM

Pete, have you considered arp rod bolts? They are not that expensive, also you can then bin those lock tabs as the arp bolts come with washers. I read loads of info about the locking tabs being made of "stuff" that is considered too soft, how true it is I don't know. I went for the arp bolts, instead of worrying about it.

Just a thought.

#1165 Petrol

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Posted 07 January 2016 - 11:02 PM

Great detail.

Well done Pete

 

Thanks

 

Pete, have you considered arp rod bolts? They are not that expensive, also you can then bin those lock tabs as the arp bolts come with washers. I read loads of info about the locking tabs being made of "stuff" that is considered too soft, how true it is I don't know. I went for the arp bolts, instead of worrying about it.

Just a thought.

 

Thanks for the heads up. I haven't torqued up the big end bearings or as can be seen in the pic, knocked the tab washers over. These tabs are made from very soft mild steel, compress with high revs and can lose tension. I'm going to have a think about it and take some advice :thumbsup:

 

 

Pete



#1166 Gr4h4m

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Posted 08 January 2016 - 12:25 PM

Good idea Pete, that was the exact reason I went for the ARP bolts and washers. Also when torquing them up I used two feeler gauges on each side of the load so that the caps didn't move.

IMG_1326_zpsmhrxwjod.jpg[/URL]

#1167 Petrol

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Posted 15 January 2016 - 09:47 PM

Great idea with the feeler gauges, thanks for sharing :thumbsup: That crank looks a piece of kit :D  



#1168 domdee

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Posted 08 February 2016 - 10:21 PM

Any progress? It's nearly been a whole month. Its not like you... Haha

#1169 Petrol

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Posted 11 February 2016 - 08:10 PM



Any progress? It's nearly been a whole month. Its not like you... Haha

 

Sorry no, I'm waiting for an update on the windscreen plus one or two other items from the same supplier that need looking in to. In the meantime, got stuck into the 200SX

 

 

0408_zpsn34p7jux.jpg

 

0409_zpsqvewhmhd.jpg

 

 

Never a dull moment ;D

 

Pete



#1170 gadget555

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Posted 19 April 2016 - 04:16 AM

Any up dates Pete?






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