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Mini Cooper 998 Screamer Nut And Bolt Rebuild


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#706 Petrol

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Posted 07 September 2014 - 10:28 PM

If you have cracks in 2K paint, it's best to flat it back and respray. Cracks are caused by spraying over paint that's not fully cured.  I mentioned respecting the solvents earlier in the thread and it's good advice. You might however, be able to fill them with seam sealer.

 

 

This is how I masked the roof up - masking tape on the inside of the gutter, rolled back to join the masking tape on the polythene sheet

 

 

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Close up

 

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I will be using fine line tape on the final part of this paint job, it's a bit more precise and neater than masking tape.

 

 

Pete


Edited by Petrol, 09 September 2014 - 09:43 PM.


#707 simonwestoll

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Posted 09 September 2014 - 07:02 AM

Thanks for the advise and inspiration Pete



#708 Petrol

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Posted 09 September 2014 - 09:46 PM

Your welcome,

 

Any Q's, just fire away :thumbsup:

 

Pete



#709 Petrol

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Posted 13 September 2014 - 09:04 PM

The Mini special wheel arches didn't fit too good. I warmed them up with a heat gun and shaped them to the panels

 

0974_zps092370ab.jpg

 

No screws holding it on so it's a reasonable fit

 

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Sorted the seam trims. These are Magnum and after removing the black paint with thinners, I gave them a tweak...

 

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and in some cases, a dose of the angle grinder with a flappy wheel to improve the fit

 

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Pics shown are after zinc primer, made sure I got full coverage right to the back of the fold

 

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Pete

 

 

 



#710 Ben_O

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Posted 13 September 2014 - 09:06 PM

Are those the arches from minisport?



#711 Petrol

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Posted 13 September 2014 - 09:14 PM

Yes Ben. I remember fitting a genuine Leyland set to a 73 MK3 and they didn't fit too well either O_O



#712 Ben_O

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Posted 13 September 2014 - 09:16 PM

Yes Ben. I remember fitting a genuine Leyland set to a 73 MK3 and they didn't fit too well either O_O

I have recently modified a set of those arches for another forum member. I smoothed the screw holes and seam gaps off with the intention of them being bonded on. We didn't offer them up to the car first and once modified, we noticed they didn't fit too well.

 

I shall try your heatgun method when i go back to help him next time.

 

Ben



#713 Mini Waco

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Posted 22 September 2014 - 12:42 AM

Pete,  As mentioned by all that have been involved with your thread, OUTSTANDING work.  I'm only just past half way (page 26) as it's taking me time to read and understand everything.  If I may, I'm curious as how you knew which measurements to be sure to record prior to cutting and disassembly?  I've seen several places where you knew your tolerance was within approx. a couple mm.  The thought and calculation on how to reassemble such that you could reach/paint all seams is brilliant.   Thank you ever so much for sharing your knowledge with us.

 

Randy



#714 Petrol

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Posted 23 September 2014 - 10:09 PM

Hi Mini Waco,

 

If you look on youtube, there's videos of minis being manufactured. What they did is hold the floorpan in a jig and welded everything else on. It's 1950's technology. As a result, every mini is slightly different which is why replacement panels rarely fit spot on. On a shell re-manufacture, what you do is use the shell as the jig. This means cutting the least out before welding a replacement panel in. It's important not to allow the shell to lose rigidity and twist.

 

In the haynes manual, there are some measurements to check for shell alignment, I used these when I was welding in major components like the boot floor. I also took loads of measurements like suspension mounting points before I removed structural panels. Also, to ensure everything is square, it's a good idea to measure diagonally. I did this from the floor X member (original part of the shell and not replaced) to the replacement heelboard (back bulkhead) before it was welded in.

 

Hope that helps.

 

 

Not much done recently. I've fitted the seam covers though. I used 4 clips per seam, bonded them on then seam sealed. I've been told by "those in the know" that the paint will crack. Time will tell I guess

 

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Flatted the plastic arches

 

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And primed them with this

 

0982_zps71eabcd2.jpg

 

 

That's all for now

 

Pete

 

 

 

 

 



#715 bluemini17

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Posted 24 September 2014 - 09:11 PM

Fantastic attention to detail !    I'm following with great excitement.

 

David



#716 Petrol

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Posted 26 September 2014 - 09:28 PM

Thanks David. All masked up ready for more paint. The plan is to spray a thin coat of non metallic blue on it. Once it's all one colour and shiny, I can  check for any imperfections. Then it's final paint

 

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Pete



#717 Ben_O

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Posted 26 September 2014 - 09:48 PM

Getting close now mate.

 

I feel excited for you!

 

Good luck

 

Ben



#718 Jared Mk3

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Posted 27 September 2014 - 07:00 AM

If the quality of bodywork is anything to go by, then that paint job will look stunning! Can't wait!



#719 Petrol

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Posted 27 September 2014 - 08:56 PM

Thanks guys, at least it's all one colour now. I only used 1L of mixed paint to spray the outside. Shiny means it's easier to see all the imperfections. There are a few areas that need a bit of attention but it's not as bad as I was expecting. The worst bit is a pressing mark across the heritage scuttle. I have tried to take a pic but you can't see it. Might need a bit more paint to sort that bit out.

 

Looks like this now

 

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Pete

 

 

 

 

 



#720 myredmini

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Posted 28 September 2014 - 01:43 AM

Thats superb. Ive seen worse come out of a booth, professionally painted and flat and polished. Looking forward to the final paint.




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