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Mini Cooper 998 Screamer Nut And Bolt Rebuild


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#586 Ben_O

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Posted 01 May 2014 - 01:26 AM

That bird looks like a baby hawk ? ...............But then again i kownothing about wildlife other than fairy things are considered mammals :lol:  (Thanks Education!) >_< .

 

I was wondering i short while ago Pete about the Brushed in Zinc primer in the seams you've done, from what i gather primer/s are pourous and trap moisture so wouldnt the seams zinc primer gather moisture and still rot ? obviously we cant fully stop cars rusting, just slow the aging process down, but wouldnt a coat of some paint or seam sealer whilst the primer is tacky be a good idea before the seams were closed ?

 

Still loving the project thread and learning so much despite not posting too much myself :),

Cheers,

Cliff

Zinc primer is not porous mate :-)

 

Thats why its the perfect paint for the job. Why people still use red oxide is beyond me!  :lol:



#587 rally515

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Posted 01 May 2014 - 06:59 AM

 

That bird looks like a baby hawk ? ...............But then again i kownothing about wildlife other than fairy things are considered mammals :lol:  (Thanks Education!) >_< .

 

I was wondering i short while ago Pete about the Brushed in Zinc primer in the seams you've done, from what i gather primer/s are pourous and trap moisture so wouldnt the seams zinc primer gather moisture and still rot ? obviously we cant fully stop cars rusting, just slow the aging process down, but wouldnt a coat of some paint or seam sealer whilst the primer is tacky be a good idea before the seams were closed ?

 

Still loving the project thread and learning so much despite not posting too much myself :),

Cheers,

Cliff

Zinc primer is not porous mate :-)

 

Thats why its the perfect paint for the job. Why people still use red oxide is beyond me!  :lol:

 

 

 

Ahhhhhhhh ^_^ ,  i never knew that, guess so then!.

 

Re oxide doesn't contain lead anymore i belive, no idea what inmapct on the product that has but as a temp coating before you send a project off to respray its probably good enough.

 

I just wish i could do what you do Pete, alternating between painting and bodywork repairs and remaining reletivly clean!



#588 matty1303

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Posted 01 May 2014 - 08:47 AM

Is it a sparrow hawk?

 

It is indeed, a male sparrow hawk if your interested



#589 rally515

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Posted 01 May 2014 - 08:52 AM

 

Is it a sparrow hawk?

 

It is indeed, a male sparrow hawk if your interested

 

 

 

I said hawk in my post before anyone else!!....that means im pro now thankyouuuuu :kiss:  :lol: , thats a nice shot by you too Pete, are you a keen photographa ?



#590 Petrol

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Posted 01 May 2014 - 09:22 PM


 

Thanks for the clarification matty 1303.

I don't see much in the way of interesting wildlife in the back garden so that was a bit spesh for me.

 

 

I'm interested in astronomy Cliff and have taken quite a few pics of galaxies and nebulas. Most of the pics I take though are of cars.

 

Decided to fit the roof last. Inside of the shell wants flatting before painting and it's like the black hole of Calcutta in there with the roof on. I'm going to have to sort some proper lighting out for the final paint job.

 

Seam sealing underneath the front arches was not easy

 

0848_zps4d1087e7.jpg

 

0849_zps269b6fa3.jpg

 

I also applied it over the whole of the arch to front panel seam. Rust starts on sharp edges and corners, especially on vulnerable areas.

 

0850_zps50796079.jpg

 

With a coat of stone chip followed by a basecoat and 2K clearcoat, it should offer decent protection.

 

Pete



#591 big-jay

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Posted 01 May 2014 - 11:14 PM

Cracking job your doing here Pete, very inspiring !

#592 matty1303

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Posted 02 May 2014 - 07:39 AM

 

Thanks for the clarification matty 1303.

I don't see much in the way of interesting wildlife in the back garden so that was a bit spesh for me.

 

 

I'm interested in astronomy Cliff and have taken quite a few pics of galaxies and nebulas. Most of the pics I take though are of cars.

 

Decided to fit the roof last. Inside of the shell wants flatting before painting and it's like the black hole of Calcutta in there with the roof on. I'm going to have to sort some proper lighting out for the final paint job.

 

Seam sealing underneath the front arches was not easy

 

0848_zps4d1087e7.jpg

 

0849_zps269b6fa3.jpg

 

I also applied it over the whole of the arch to front panel seam. Rust starts on sharp edges and corners, especially on vulnerable areas.

 

0850_zps50796079.jpg

 

With a coat of stone chip followed by a basecoat and 2K clearcoat, it should offer decent protection.

 

Pete

 

 

your welcome..........oh by the way love this build attention to detail is off the charts, been following this for a while now, I will have to agree with big-jay, very inspiring



#593 Petrol

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Posted 03 May 2014 - 10:20 PM

Thanks again guys,

 

Decided to have a bit of a clean up today. Garage was a bit of a mess

 

0851_zps00ea268d.jpg

 

Progress so far

 

0854_zps9d68a6a4.jpg

 

0853_zps84653950.jpg

 

0852_zpsae2c13c1.jpg

 

 

Couple of drive pics

 

0855_zps9a1ae1f1.jpg

 

0856_zps22d44e95.jpg

 

Might be worth a mention about paint hardening times as it takes a lot longer than you might think. Depending on thickness & temps, it can take months. It's another good reason to paint as you go since it allows time for the paint to fully cure. Too much too soon is easily done and often ends up with crazed paint and shrinkage lines around filler.  A hand built shell will invariably have ripples where the heat has run up the panels during welding. Whilst spot welding introduces less heat than plug welding, it will still be evident. I have seen rippling on brand new Heritage shells. What I am doing is building up the paint to hopefully achieve a totally ripple free finish. I sprayed some 2K high build primer on one of the rear 1/4 panels a couple of weeks ago and flatted it back today. 

 

  0857_zpse4c52989.jpg

 

I don't flat panels by hand, I use a variety of blocks. These are mainly what I use.

 

From the top -

 

Small rubber block, great for small flat areas and filler

Large block that has a thin rubber pad on it, this allows it to shape to the contour on larger curved panels

Hard foam block, great for curves like the rear valence

Thin foam block, flexible enough to shape around tight curves

 

0858_zps6f8f5225.jpg

 

I mentioned earlier in the thread about spraying gloss to see what you're doing, in other words any imperfections. At this stage I'm rubbing down with 600's but it's still possible to see them as the flatted finish has a sheen. This is the top of a front wing for example which looks OK to me

 

0859_zps44b0c5ec.jpg

 

 

Pete

 

 

 

 

 

 

 

 

 



#594 Petrol

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Posted 08 May 2014 - 10:16 PM

I got bored with bodywork so decided to have a look at the wiring. I'm ditching most of the electronics including the injection so need to make up a custom loom. This will mainly be made up from an early loom with some of the MPI stuff spliced in. This is not easy to say the least

 

Mpi loom chopped up

 

0862_zpse3263d4f.jpg

 

The basis of the new loom

 

0861_zps82bd8653.jpg

 

MPI sized grommet fitted for the bulkhead

 

0864_zps29f0156e.jpg

 

I will be using the later indicator stalks with the the headlight switch built in, wires cut ready to splice in

 

0865_zps85dda2a0.jpg

 

Quite a lot to do but got this far

 

0867_zps671ca4eb.jpg

 

Pete

 

 

 

 

 

 



#595 Ben_O

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Posted 08 May 2014 - 10:32 PM

This is one job that i am DREADING on mine.

 

Good progress with it though. I would still be sitting looking at it if that was me.

 

Ben



#596 domdee

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Posted 09 May 2014 - 05:48 AM

I dont envy that wiring job you've got on, but would do it if it meant having the car your going to have!!! :D keep going :)



#597 Petrol

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Posted 11 May 2014 - 10:14 PM

The Haynes manual wiring diagram has quite a few wire colours wrong particularly on the MPI loom. I had to strip most of the loom wrap off to trace the wires and sort it. Got there eventually.

 

Intermittent wipe relay and indicator flasher mounted behind the dash

 

0868_zps76de7b79.jpg

 

 

Engine bay, I have another fuse box and relays to add (Spots and air horns)

 

0869_zpsd5014198.jpg

 

Rather than use the unreliable bullet connectors under the front panel for the lights, decided to keep the MPI arrangement and run the cables under the wings

 

0870_zpsabf693a1.jpg

 

These use modern waterproof connectors,  it also keeps the wiring in the engine bay a bit more minimalistic

 

0871_zps5eee3deb.jpg

 

 

In both of the looms, I found a lot of crimped connections; It's just a cheap way of splicing wires together. Long term this could lead to connection problems so I soldered them up. That was my weekend gone in a flash!

 

Pete

 

 



#598 Tomo16

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Posted 19 May 2014 - 06:27 PM

Evening all, new to this forum so spend the last hour or so reading everyones posts. I have a 97 cooper 1275 gt sport.
Attached File  image.jpg   56.61K   15 downloads
It's the first mini I have owned. Fell in love with the car as soon as I saw it and went on to buy it there n then. It has started and run fine every time I've gone to it but had a little incident with a pot hole last week.
(Won't let me upload a picture in this post but will upload one in a post straight after) just wanted a little advice on how to go about replacing necessary panels. From what I can see il need a new wing,a panel and could do with a new panel below the windscreen while it's in the garage.
Any advice would be brilliant
Thanks in advance
Tom

#599 Petrol

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Posted 20 May 2014 - 09:57 PM

Evening all, new to this forum so spend the last hour or so reading everyones posts. I have a 97 cooper 1275 gt sport.

 

Just wanted a little advice on how to go about replacing necessary panels. From what I can see il need a new wing,a panel and could do with a new panel below the windscreen while it's in the garage.
Any advice would be brilliant
Thanks in advance
Tom

 

 

Hi Tom, I have shown how I have built this shell but it will take ages to go through the thread. it might be best if you ask in the Bodywork, Paint and detailing section of the forum. I'm sure you will get plenty of answers in that section.

 

Update on the project -

Loom is done

Back to flatting back the bodywork, a long and boring job

Pete



#600 Ben_O

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Posted 20 May 2014 - 10:14 PM

Glad to hear the loom is done Pete.

 

Have fun flatting!!






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