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Mini Cooper 998 Screamer Nut And Bolt Rebuild


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#511 domdee

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Posted 14 February 2014 - 09:52 AM

amazeballs mate! truely amazeballs!



#512 1293gt

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Posted 14 February 2014 - 11:27 AM

Nice!



#513 Petrol

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Posted 18 February 2014 - 12:30 AM

Thanks, with the NS door fit more or less sorted, decided to finish off the NS rear 1/4. First job was to seam seal where it meets the B pillar.

 

Masked up

 

0787_zpsfebafe35.jpg

 

Seam sealed

 

0783_zps3825cfc4.jpg

 

Might be worth a mention, seam sealer is for bridging seams, body filler is for filling - Might sound basic but body filler is too brittle to bridge seams and will eventually crack

 

Talking of seam sealer, this is where the scuttle meets the closing panel. This will be seam sealed.

 

0784_zps2a24781e.jpg

 

The front wing runs along the curve on the scuttle but it's not welded, this gap will be left open and not sealed.

 

When I spot welded the rear 1/4 on, the heat ran up the panel and bucked it. It's taking some time to get it right

 

0785_zps89e60e55.jpg

 

 

NS looks like this now

 

0786_zps06185602.jpg

 

Pete


Edited by Petrol, 18 February 2014 - 12:35 AM.


#514 Ben_O

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Posted 18 February 2014 - 05:46 AM

This is going to be one seriously clean mini when its done.

If i can get mine like this, im going to be a very happy chappy!.

 

Ben



#515 Petrol

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Posted 18 February 2014 - 11:41 PM

I'm doing my best Ben but it's painstakingly slow. Spot welding introduces less heat than plug welding but having looked at a brand new Heritage shell, it was pretty much the same. I'm also expecting a lot of work when the roof skin is fitted.

 

With the rear 1/4 sorted, I sprayed some 2K over the repaired area

 

 

0788_zps18261481.jpg

 

 

Same with the door step and floor

 

0789_zpsa58f555a.jpg

 

 

No idea what's going on here, this is where the scuttle meets the flitch / A post. I can see inside of the shell (O/S shown)

 

0790_zps3744e6b2.jpg

 

On the NS, I have welded it up

 

0791_zpsf3c307aa.jpg

 

 

Also rented this gas bottle on a 12 months contract from BOC - cost me £100 inc. gas and regulator

 

0792_zps33a57364.jpg

 

 

Pete

 

 

 



#516 Petrol

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Posted 24 February 2014 - 11:33 PM


The subframes are terrible so I’m going to remanufacture them. I don't think these are a Cobra product though.

 

 

 

 

With the subframes sorted, decided to buy some better quality runners that have a locking mechanism on both sides.

 

 

0793_zpsa89d20c2.jpg

 

Sorting the door fit / A panels at the moment which is taking some time to get right

 

0794_zps4e4f2755.jpg

 

 

Pete



#517 mini 4o

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Posted 09 March 2014 - 06:35 PM

hi pete,

 

great work, don't forget the weight of the door winder and glass when fitting up the door..



#518 Ben_O

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Posted 10 March 2014 - 07:40 PM

Any updates on this Pete?

 

Ben



#519 Petrol

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Posted 10 March 2014 - 11:22 PM

Thanks for the heads up on the door gaps mini 4o, I will give them a final alignment when the front end is on.

 

Hi Ben, I’ve got loads done but not sure what engine to fit now. The MPI engine and associated wiring won’t be going back in though. I’m torn between a 1275 long stroke “thudder” and a 998 screamer - carb(s) and dizzy FTW thumbsup_zps8cfc91ce.gif

 

  Either way, I was hoping to fit the front mounted rad from the MPI but clearance for the alternator looks like it’s a problem. It seems my only option is to cut the NS inner wing off and fit one with slats for a side mounted radiator. It’s all kinda getting a bit complicated now wack_zps216954f4.gif

 

Floor should be finished this week as it's all seam sealed, this is where the outer sill meets the inner sill, also the jacking point

 

0795_zpsf52bc04a.jpg

 

I also seam sealed the folds in the outer sills

 

0796_zps504feec3.jpg

 

 

Pete

 

 

 

 



#520 Wigeon Incognito

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Posted 11 March 2014 - 09:28 AM

I first posted on page two of this thread and I'm still following it avidly - the work is excellent and it makes for a fantastic read!

Matt.

#521 LosLandenos

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Posted 11 March 2014 - 04:25 PM

Really nice work mate!!



#522 Ben_O

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Posted 12 March 2014 - 01:04 AM

 

 

Hi Ben, I’ve got loads done but not sure what engine to fit now. The MPI engine and associated wiring won’t be going back in though. I’m torn between a 1275 long stroke “thudder” and a 998 screamer - carb(s) and dizzy FTW thumbsup_zps8cfc91ce.gif

 

 

There is a member on here that PM'd me a few days ago about a 998 that he has stripped out ready to build. It has had all of the machine work done and comes with a head and gearbox too, also new pistons and a few bits more i believe. Might be a good base for a build for yours.

I can send him your way if you like?

 

Cheers

Ben



#523 Petrol

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Posted 12 March 2014 - 10:28 PM

Thanks for the kind words guys.

Ben you have PM :thumbsup:



#524 domdee

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Posted 14 March 2014 - 06:54 AM

love the sealing! very neat!



#525 Petrol

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Posted 18 March 2014 - 10:45 PM

It's easy if you mask up first  ;D  I put quite a bit around the scuttle closing panel as it’s an area notorious for rust

 

0797_zps8d04440a.jpg

 

 

Sprayed the sills up (Note the foam on the dolly to spread the load across the floor)

 

0799_zps7051a4d1.jpg

 

Then came crunch time, I bought a part NS inner wing with fan slots for the side mount radiator.

 

0798_zps618950fa.jpg

 

 

No turning back now, the plan is to build a mini using the best of the bits from over the years. The MPI shell has quite a bit off stiffening so it's a good starting point. At least I can get the front end on now. One last decision is what carb(s) to use. I’m liking the idea of a 40 Weber but this will screw my plans with the radio in the middle of the dashboard :wacko:

 

Pete

 

 

 

 






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