Looking really good! Keep up the good work!
Cheers fella,
Had a bit of a frustrating week but it turned out okay in the end.
It all started with fitting new wheel studs to accomodate the spacers and my machined discs / calipers in preparation for finding some amazingly cheap 10" wheels for sale


When going to remove the disc guard, finding the track rod end top thread was spinning freely - which resulted in initially cutting the disc guard off but also having to buy some track rod ends too.
Then the wheel studs (which as it happens were the wrong length, mix up at the distributors) being made of cheese not metal and going all kinds of funny shapes. A quick chat with
Simon@Minispares had matters resolved and some new correctly sized studs being thrown in with my track rod ends and other goodies.
The week was mostly full of sanding and painting, it's a slow ass process but I said I'd try it and I'm too stubborn to stop now!

So onto this weekend, new studs and stuff to go on.
Drivers side, all off and replaced in short order, all good!
Onto the passenger side: Track rod end, done. Disc guard off, castle nut... Nope it didn't want to leave the flange, I can understand why, it's a nice flange

We tried several techniques ranging from sound principle to black magic and ending with a fat ginger guy jumping on it, but alas it didn't want to budge.
The list of things that didn't work were:
Heat
Penetrant spray
Torque wrench
Lever bar 4'
Lever bar 6'
More heat plus lever bars
Impact driver - only tried that a couple of times to avoid bearing damage
Air rachet
Stern words
Fat bloke
But still it was sat in place, stoic as the walls of Troy!
It did however reap a few casaulties along the way:

And so as the light faded I was left none the better and the nut was still wedged solid.
A quick txt to Chunky for ideas yielded the answer I was suspecting already - "cut it off"
Back again Sunday and that's just what I did, chopped it damn near in half and it still wouldn't come off!
In the end a drift and a hammer got it free but it was a hell of a fight, I dread to think the torque it was done up too but if I see a gorrilla I'll ask him.
Nut:

Have to wait for a new one now to finish the front, which does slow things down a touch as the jack is being employed holding it up. But with a few coats of paint to go, plus window tints, headlight tints, grille to make and a bunch of other things I'm not short of work

Getting there though.