
Engine Rebuild Diy Or Pro
#1
Posted 07 March 2012 - 08:14 PM
#2
Posted 07 March 2012 - 09:15 PM
I am a total engine novice and have just finished rebuilding mine, quite simple really, just measuring end float tollerence and making sure everything goes back in lubed up. Also a very good guide in the engine rebuild section. Also look at u tube for the mini mania vids.
Graham
ps, somethings have to be done in a machine shop though, such as skimming, valve guides, unleaded valve seats, unless you have the tools, but I didn't !!
costs, skim head and block, if needed 60, new valve guided and re lapping 75, did my own de glaze as didn't need a rebore, (tool 25), new rings for pistons 65, lots of research but very rewarding !! I guess that getting everything done at a shop would be double for the strip, work and rebuild. That's without clutch work, etc as not up to that yet.
Edited by grahama, 07 March 2012 - 09:18 PM.
#3
Posted 07 March 2012 - 09:48 PM
#4
Posted 07 March 2012 - 10:01 PM
Get it running and see what the vitals are like before condeming it
#5
Posted 07 March 2012 - 10:12 PM
I'm a total noobie and nearly finished mine nothing overly complicated provided you have time and patience plus the correct tools for the job.
Best bit about it is you can spend the money saved on labour on upgrading and tweaking also are 100% certain what gone into your engine and what condition it is in.
The learning experience is amazing I didn't even know what the inside Of an engine looked like before I did mine.
Go into the engine project section and have a look at andyminimads and firefox's threads great insight. Haynes manual and the Vizards tuning the a series engine (yellow bible) is helpful
Edited by jameslearwood, 07 March 2012 - 10:14 PM.
#7
Posted 07 March 2012 - 11:04 PM
Get a good manual to use as a basis.
Unless you are building a full-on competition engine, then it's all pretty straightforward.
Good luck with this and feel free to ask anything you like and don't worry about asking basic stuff - we're all here to help.
#8
Posted 08 March 2012 - 10:17 AM
#9
Posted 08 March 2012 - 01:16 PM

Turn the nut and tap, keep doing it and it will eventually come off.
As for timing, I can only talk about my 998 here, but on the crank and cam timing pulley there are two marks, line them upmfacing eachother and it should be fine for an initial timing when you are rebuilding. 1275 boffins feel free to correct me !!

Get yourself a haynes manual and have a read, all quitre simple to be honest, and have a look at the mini mania vids on U Tube too, although the timing on there is more involved as it's a more powerful engine, but the vids will give you the idea of how to put it back together and test tollerences.
Graham
150 for that work and rings and shells seems fine to be honest, but before you pay for a deglaze on the bores, clean them with some degreaser or parafin or petrol and see if there are any deep scores in the bores or pitting. Too deep and it will need a rebore. Post some closeup pics of the bores on here before you go, it will give you an idea of what to ask about.
Edited by grahama, 08 March 2012 - 01:19 PM.
#10
Posted 08 March 2012 - 01:28 PM
#11
Posted 08 March 2012 - 03:40 PM
#12
Posted 08 March 2012 - 03:45 PM
#13
Posted 08 March 2012 - 08:10 PM
#14
Posted 08 March 2012 - 08:36 PM
#15
Posted 08 March 2012 - 10:46 PM
With all new gaskets you then know you'll have a reliable engine.
There have been just so many owners who have fitted 2nd hand engines without doing a strip & check, then ended up taking the engine out again very soon after for a re-build.
Edited by Cooperman, 08 March 2012 - 10:47 PM.
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