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Alex's 1982 Hle Rebuild


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#316 Archived4

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Posted 03 September 2013 - 07:55 PM

Top work! Love the fact you do those tiny bits where most people would just either buy a whole new panel, or fill with paint haha :thumbsup:



#317 the_samkingdon15

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Posted 03 September 2013 - 07:57 PM

you guys in Cornwall? I'm only in devon.. (keep me informed with any meets and idk how to keep up)

#318 alex-95

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Posted 03 September 2013 - 08:53 PM

Top work! Love the fact you do those tiny bits where most people would just either buy a whole new panel, or fill with paint haha :thumbsup:

Cheer's nathan, It's much more fun (and cheaper) to make panels yourself :D

 

you guys in Cornwall? I'm only in devon.. (keep me informed with any meets and idk how to keep up)

I think there is a few club meets and riviera run in may is the only I can think of.



#319 alex-95

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Posted 28 October 2013 - 08:22 PM

:whistling:

 

 

Haven't really done much for a while again, We took the Ritz to castle combe so had to a few jobs on that. Anyway We got another hatrac hoist brand new in the beaten up box and the rope still in the plastic. But today I did get a bit of work done.

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The next thing we have to do is the door step, so I trial fitted it to see what needs doing to it (it is a pattern one so I knew it would :mmkay:).

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Not a good fit at all, I'm not sure wether to adjust it or get a genuine one.

 

Then I did a bit of grinding and cutting out.

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Time seems to fly by when you forget to change the clock in the garage back >_< so come in at 4.15 not 5.15 :lol:

 

 

 

 



#320 the_samkingdon15

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Posted 28 October 2013 - 08:23 PM

:whistling:
 
 
Haven't really done much for a while again, We took the Ritz to castle combe so had to a few jobs on that. Anyway We got another hatrac hoist brand new in the beaten up box and the rope still in the plastic. But today I did get a bit of work done.
DSCF4124_zpsd950c99e.jpg
 
DSCF4127_zps048866f3.jpg
 
The next thing we have to do is the door step, so I trial fitted it to see what needs doing to it (it is a pattern one so I knew it would :mmkay:).
DSCF4128_zpsf37a19cf.jpg
DSCF4129_zpsaee4e5b1.jpg
DSCF4130_zps2208b21a.jpg
 
Not a good fit at all, I'm not sure wether to adjust it or get a genuine one.
 
Then I did a bit of grinding and cutting out.
DSCF4131_zps326597ad.jpg
DSCF4134_zps04794300.jpg
 
 
 
 
 
Time seems to fly by when you forget to change the clock in the garage back >_< so come in at 4.15 not 5.15 :lol:


I did the same.. I was working :/ stopped at 5 to 5 instead of 5 to 6 :(

#321 alex-95

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Posted 29 October 2013 - 07:13 PM

:lol:

 

 

A little parcel arrived today with my solid mounts and some surprise added extras :gimme:

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So today we had to tweak the door step,we flattened the first fold up from the bottom and rebent it. drilled the holes for plug welding, Lined it up as best as we could and welded it in.

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bit crappy welds on the top, must of been a bit dirty or no gas for a second.

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Made a panel out of card then out of sheet, just need to adjust it a tad and weld the cuts, then I can weld it in.

DSCF4155_zps6f59477b.jpg

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Any comments welcome

 

Alex

 

 



#322 joezone2001

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Posted 29 October 2013 - 08:35 PM

Great fabrication Alex! Its just a shame these pattern parts aren't a bit more accurate! I wish id spent a bit more time making my doorsteps fit better. I've ended up with a bit of a step in the contours. It'll be fine though lol. Keep up the great work mate! Joe

#323 Archived4

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Posted 29 October 2013 - 08:43 PM

Quality work! and ye, the door steps are poor. made to fit over rotten ones, which is why people have to adjust them so much.

It sure aint coming off in a hurry though :P

#324 alex-95

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Posted 29 October 2013 - 08:52 PM

Great fabrication Alex! Its just a shame these pattern parts aren't a bit more accurate! I wish id spent a bit more time making my doorsteps fit better. I've ended up with a bit of a step in the contours. It'll be fine though lol. Keep up the great work mate! Joe

 

Thanks joe, It can't be that hard to get them right <_<. it's not too bad but you can see where the original is more squarer on the folds and the pattern is rounded >_<. It doesn't matter to much really, the door/rubbers will be covering it most of the time.

 

Quality work! and ye, the door steps are poor. made to fit over rotten ones, which is why people have to adjust them so much.

It sure aint coming off in a hurry though :P

Cheers nath, I did think about getting a genuine one but it's about £30 and doesn't have the front and back bits on it just a straight panel, it'll do :lol:  Haha, Dad said that I should have had more plug welds :ohno:, it was quite enjoyable plug welding though :D

 

:-)



#325 alex-95

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Posted 03 November 2013 - 07:53 PM

Had a couple of hours in the garage today so carried on with the small peice that we made last time.

first I ground down the plug weld nearest to the a post so that I could fit the repair peice.

then I welded the cuts after getting it right and ground it down.

DSCF4158_zps10b3ee87.jpg

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then used a bit of offcut sheet to fill the gap between the old and new a post/door step.

DSCF4161_zpsec4e9c76.jpg

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I gave the small repair peice a coat of hammerite and drilled holes for plug welding.

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 and welded it in.

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and ground it down and rewelded it where I couldn't get after I tacked it. and also filled 2 holes that had been drilled.

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Any comments welcome.

 

 

Alex


Edited by alex-95, 03 November 2013 - 09:00 PM.


#326 johnsn

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Posted 04 November 2013 - 03:14 PM

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Hi,

I was wondering what these little clamps are, and where you got them?

They look really handy.

Keep up the good work.

john s




 


Edited by johnsn, 05 November 2013 - 03:06 PM.


#327 alex-95

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Posted 04 November 2013 - 06:56 PM

DSCF4129_zpsaee4e5b1.jpg

 

Hi,

I was wondering what these little clamps are, and where you got them?

They look really handy.

Keep pu the good work.

john s




 

 

Thanks

The  clamps  are  called  ezyearth  clamps  used  for  earthing  sinks  and  radiators  etc.  They  are  very useful, don't     get in the way as much as the other type and aren't that expensive so you can have lot's.       Have   a   look   at   this  link   ----> http://www.theminifo...2-panel-clamps/


Edited by alex-95, 04 November 2013 - 06:59 PM.


#328 alex-95

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Posted 10 November 2013 - 08:01 PM

Done a bit more this weekend. Straightened out the bottom flitch lip, wire brushed and painted and folded it back, just need to decide wether to plug weld it or seam weld it? I wirebrushed the joggled bit of the flitch, painted it and plug welded it.

 

I've decided to go with mark 2/3 lights so need to fit the bottom bracket on the passengers side.

drilled out the spotwelds on the old bit that I kept just in case :genius:. and made a new bit for it to attache to.

DSCF4173_zpscdd1a88f.jpg

tacked it in

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and welded it in, I drilled 2 holes for spot welding the bracket on but need to get the mk2 lights to make sure it's in the right place.

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then tacked on the lip on the front panel that was made a little while ago.

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and fully welded it

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and made a repair for anothe part of the front panel.

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and welded it in.

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Then I ground down and rewelded a few areas that needed doing. and started grinding down the plug welds on the door step

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thats about it really, I was hoping to run out of gas today as it says it's emty so that we can get it refilled during the week fo next weekend, but it's still going :lol:

 

Any comments welcome,

 

Alex

 

 



#329 Archived4

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Posted 10 November 2013 - 08:32 PM

Awesome as usual. Grinding those plug welds is a right ball ache lol.

#330 alex-95

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Posted 10 November 2013 - 08:43 PM

Awesome as usual. Grinding those plug welds is a right ball ache lol.

Thanks Nathan, Haha the bottom ones aren't too bad, the others are a bit annoying, especially trying to get them exactly flat and not grind away too much/the surrounding area >_< .






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