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Mk2 Saloon, Retro Rebuild, Plumbob.


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#61 jagman.2003

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Posted 08 June 2015 - 07:26 PM

Slow but still progress.

A bit more paint & onto the stand.

The stand adaptor is one available from ebay for A & A+ blocks.

I have the skills & tools to have made one myself.

But my time is very limited at the moment. So it was more efficient to buy one.

It's well enough made & fits a typical stand.

I can now get on with cleaning the block.

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#62 jagman.2003

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Posted 10 June 2015 - 07:03 AM

Drilled, tapped & removed the oil gallery plugs last night. Pretty straight forward job.

Made a simpler puller from a bolt & socket. Hope I didn't introduce more debris than I was intending to remove.

On with the block clean.....



#63 jagman.2003

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Posted 22 June 2015 - 07:38 AM

Slight holdup on the crankshaft installation.

Centre main bearing is binding. Two outer bearings are fine.

Crank runs true in the centre. Will try swapping some bearings around to try & work out what's actually wrong.

Probably looking at having to have the main bearings caps line bored. But a good learning experience.

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I've also purchased one of those fancy sandblasting cabinets.

The flywheel housing & a few other parts need cleaning up. The housing has quite a few years of corrosion.

A before shot..!

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Edited by jagman.2003, 22 June 2015 - 07:39 AM.


#64 Ben_O

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Posted 22 June 2015 - 09:44 AM

No after shot?



#65 jagman.2003

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Posted 22 June 2015 - 09:54 AM

No after shot?

Haven't done it yet...............wanted to keep people in suspense!


Edited by jagman.2003, 22 June 2015 - 09:55 AM.


#66 Ben_O

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Posted 22 June 2015 - 10:11 AM

 

No after shot?

Haven't done it yet...............wanted to keep people in suspense!

 

I would be very interested to see how well it comes up as i want mine done but don't know what to expect with regards to how well it will come up. Mine is about the same condition as yours and i don't have the patience to clean it by hand awkward places to reach.

 

Ben 



#67 jagman.2003

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Posted 22 June 2015 - 10:22 AM

 

 

No after shot?

Haven't done it yet...............wanted to keep people in suspense!

 

I would be very interested to see how well it comes up as i want mine done but don't know what to expect with regards to how well it will come up. Mine is about the same condition as yours and i don't have the patience to clean it by hand awkward places to reach.

 

Ben 

 

Agreed, normally I happily attack corrosion with a wire brush or similar. But this housing & some other parts I have are too detailed. I would also like half decent finish as it pretty visible in the engine bay. I setup the cabinet yesterday. So hoping to get going on it tonight.



#68 Ben_O

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Posted 22 June 2015 - 10:30 AM

 

 

 

No after shot?

Haven't done it yet...............wanted to keep people in suspense!

 

I would be very interested to see how well it comes up as i want mine done but don't know what to expect with regards to how well it will come up. Mine is about the same condition as yours and i don't have the patience to clean it by hand awkward places to reach.

 

Ben 

 

Agreed, normally I happily attack corrosion with a wire brush or similar. But this housing & some other parts I have are too detailed. I would also like half decent finish as it pretty visible in the engine bay. I setup the cabinet yesterday. So hoping to get going on it tonight.

 

Look forward to seeing it. I have considered getting a cabinet to do my bits in.

 

I did consider painting my housings silver but have seen others do it and i'm just not convinced. it looks too bright for my liking.



#69 jagman.2003

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Posted 23 June 2015 - 08:16 AM

Gave the blast cabinet a go last night.

I took advice from Machine mart man on grit options. He suggested soda blast for aluminium.

It didn't do a bad job. Got the worst of the corrosion & paint off, but only really tickled the surface.

Would be good for delicate items or panels.

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So I tried some 80/120 grit. Much happier with results. More the typical sand blasted finish. It's not quick & the process needs some refinement. But it's proved the point. The casting looks alot better already.

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Also while I was on a roll, I swapped the main bearings around on the engine build. All ran nice & sweet. I can only presume I had some debris on the crank or bearing cap causing it to bind. I'll get some new bearings & try again as the first set got scored.


Edited by jagman.2003, 23 June 2015 - 08:18 AM.


#70 MINIMADrt

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Posted 23 June 2015 - 10:47 AM

A tip I like to use on some alloy parts that are to be left after blasting is run the on a wire wheel get a nice finish not highly polished but does make the look better

#71 jagman.2003

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Posted 23 June 2015 - 11:21 AM

A tip I like to use on some alloy parts that are to be left after blasting is run the on a wire wheel get a nice finish not highly polished but does make the look better

Thanks, might try on other parts.



#72 Daz1968

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Posted 23 June 2015 - 05:56 PM

A brass wire brush also cleans aluminium up ok without being to harsh

#73 jagman.2003

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Posted 06 July 2015 - 10:27 AM

Quick update as it's been a bit quiet on the Bob engine.

I wasn't sure what heat treatment process the crank had, probably just the standard stock. So I dropped off the crank to Rob Walker Eng. for tuftriding/polishing & also the pistons & rods to be fitted together. Will be around another week to get those back.

 

I've started looking at the cylinder head. It's an 11 stud version I got from ebay a couple of years ago. All looks good. It's freshly skimmed & generally reconditioned. Valves aren't the biggest but they should be fine for this engine.

It's had some porting done, good valve guides & generally looks very clean. Even the correct colour.

 

I purchased some new double valve springs from Minispares at their Oldbury open evening. I attended this with my MK3.

As soon as I locate my valve lapping tool I'll get the head fixed up.

 

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#74 ToM 2012

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Posted 07 July 2015 - 06:56 PM

Looks excellent jagman can't wait for more progress it's going to be beautiful when done cheers Tom

#75 jagman.2003

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Posted 08 July 2015 - 12:03 PM

Looks excellent jagman can't wait for more progress it's going to be beautiful when done cheers Tom

Cheers Tom,

 

I picked up the crank & pistons today. Speedy service from Rob Walker Eng.

So the ball is back in my court again to crack on with assembly.






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