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Austin Mini Van Bare Metal Rebuild


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#301 CLM

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Posted 24 April 2013 - 07:46 PM

Hmm, when I built up my floor which I ended up but welding I left a bit of overlap to start with, got everything lined up bolted down then used a 1 mm cutting disk to slit between the panels 6 inches at a time without unfastening the rest and used some clamps to pull it the last mm into alignment and tacked it. I continued that along the full length and ended up with fairly decent fit.

Chris

#302 ryan22_lgm

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Posted 24 April 2013 - 09:20 PM

Overlap the pieces of metal with at least an inch then use a 1 mm thick cutting disc on the grinder. This gives the perfect gap for avoiding distortion :)

#303 ryan22_lgm

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Posted 24 April 2013 - 09:22 PM

# sorry left a bit out! Double cut through the overlapped edge remove unneeded pieces of metal and weld.

#304 SAL 821X

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Posted 24 April 2013 - 09:27 PM

I knew there was a reason for cutting the hole smaller than the new panel. ;)

Cheers guys.



#305 ryan22_lgm

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Posted 24 April 2013 - 09:38 PM

I knew there was a reason for cutting the hole smaller than the new panel. ;)

Cheers guys.


Yep thats the way ! I would do a pic of it for you but I'm not at home at the moment

#306 hoody99

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Posted 24 April 2013 - 10:01 PM

How I done my floor bud was pretty simple as it's a simple panel

Posted Image

Posted Image

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Welded on both sides cut with a 1mm disc as above also

#307 SAL 821X

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Posted 26 April 2013 - 05:31 AM

A picture speaks a thousand words!

Cheers hoody

Just need to clean the rest of it up now.

#308 SAL 821X

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Posted 26 April 2013 - 05:31 AM

double bugger.


Edited by SAL 821X, 01 May 2013 - 12:56 PM.


#309 Gadgets

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Posted 26 April 2013 - 06:18 AM

Ah brings back "fond memories" Keep going Matt

#310 SAL 821X

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Posted 26 April 2013 - 01:03 PM

She shall go to the ball.




Just maybe next year!!!!




No! August so I can drive it down to devon for my mates stag and a little southern england road trip.

#311 ryan22_lgm

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Posted 26 April 2013 - 01:04 PM

Yeh and to come see mine!

#312 SAL 821X

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Posted 26 April 2013 - 01:40 PM

on the to do list matey no worries :highfive:

#313 hoody99

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Posted 27 April 2013 - 10:28 PM

No problem bud it was my first attempt at it so you won't do much worse than my attempt

#314 ryan22_lgm

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Posted 11 May 2013 - 08:26 AM

Any updates?

#315 SAL 821X

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Posted 13 May 2013 - 09:33 AM

Not a sausage mate haven't touched it since cutting the floor out on the 24th April.

 

I've just moved house again so that's taken up a lot of time and been away the last few weekends watching Leicester City Football Club. Although, now they crashed out the play-offs yesterday, I've got 3 months to concentrate on the Van before this season starts again.

 

Aiming to have a good go at getting the floor in on Saturday though so update coming.

 

Hold tight lads.






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