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Project Paddy A Long And Slow Rebuild.


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#766 mattmiglia

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Posted 30 May 2017 - 10:05 PM

What's the paint stripper you're using Neil? Bonnets coming on well, you must have patience of a saint!

#767 sonikk4

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Posted 31 May 2017 - 12:36 PM

What's the paint stripper you're using Neil? Bonnets coming on well, you must have patience of a saint!


The paint stripper is from work and is some good stuff. As for the patience of a saint well that's getting debatable now.

#768 Marco1972

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Posted 31 May 2017 - 01:19 PM

Wow

You have really put some effort into that bonnet be a real shame if you bin it

Looking superb as usual

Mark

#769 GT Jimmy

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Posted 31 May 2017 - 07:02 PM



Well Rich was right mine is bowed but then they came like that by the looks of things as the original bonnet is the same. 

 

Anyway its now altogether and doing my swede in.

IMG_0515_zpsk1qhrvn2.jpg

IMG_0563_zpsmieftuo1.jpg

IMG_0566_zpsdtketedc.jpg

IMG_0567_zpsrsgwjkpg.jpg

IMG_0568_zpsry1wtaqa.jpg

Paint stripping time

IMG_0569_zpsft4i4q0d.jpg

IMG_0571_zpsgntonpt0.jpg

IMG_0573_zps4wfpqpzy.jpg

And found a load of rust spots hiding

IMG_0575_zpscjrvhhtu.jpg

IMG_0576_zpslhtop8ae.jpg

IMG_0577_zps6yikj8ff.jpg

 

[IMG_0577_zps6yikj8ff.jpg[/URL]

Bilt Hamber time and covered with plastic as it was too hot in the workshop

IMG_0578_zpsi8rzgtsa.jpg

 

So after all of that i realised i had badly distorted the bonnet on one side. My shrinking hammer is crap so i cut the distortion out and also slotted another section for good measure

IMG_0585_zpsqpztbvr5.jpg

 

Filler time

IMG_0587_zpsipj8vegk.jpg

And the first pass with sanding by hand

IMG_0588_zpsajhdaqmw.jpg

 

This bonnet could still get binned yet if i cannot get it to sit right at the front edge so a brand new one may be on the cards.

Let me know what bin you throw it in



#770 sonikk4

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Posted 31 May 2017 - 09:38 PM

 



Well Rich was right mine is bowed but then they came like that by the looks of things as the original bonnet is the same. 

 

Anyway its now altogether and doing my swede in.

IMG_0515_zpsk1qhrvn2.jpg

IMG_0563_zpsmieftuo1.jpg

IMG_0566_zpsdtketedc.jpg

IMG_0567_zpsrsgwjkpg.jpg

IMG_0568_zpsry1wtaqa.jpg

Paint stripping time

IMG_0569_zpsft4i4q0d.jpg

IMG_0571_zpsgntonpt0.jpg

IMG_0573_zps4wfpqpzy.jpg

And found a load of rust spots hiding

IMG_0575_zpscjrvhhtu.jpg

IMG_0576_zpslhtop8ae.jpg

IMG_0577_zps6yikj8ff.jpg

 

[IMG_0577_zps6yikj8ff.jpg[/URL]

Bilt Hamber time and covered with plastic as it was too hot in the workshop

IMG_0578_zpsi8rzgtsa.jpg

 

So after all of that i realised i had badly distorted the bonnet on one side. My shrinking hammer is crap so i cut the distortion out and also slotted another section for good measure

IMG_0585_zpsqpztbvr5.jpg

 

Filler time

IMG_0587_zpsipj8vegk.jpg

And the first pass with sanding by hand

IMG_0588_zpsajhdaqmw.jpg

 

This bonnet could still get binned yet if i cannot get it to sit right at the front edge so a brand new one may be on the cards.

Let me know what bin you throw it in

 

 

If it get binned it will be bent beyond recognition!! :xxx:  :xxx:  :xxx:  :xxx:  :xxx:



#771 sonikk4

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Posted 03 June 2017 - 09:14 PM

Well after 70 hours of mind numbing, back breaking work the bonnet has finally been sacked off, binned, sent to the bin corner. AGGHHHHHHHHHHH!!!!!!!!!!!!!!!!! :xxx:  :xxx:  :xxx:  :xxx:  :xxx:  :xxx:  :xxx:  :xxx:  :xxx:  :xxx:  :xxx:  :xxx:  :xxx:  :xxx:

 

Heritage one coming next week. Sod the expense, my life is worth more than a poxy bonnet. Rant over with. And no you cannot have it

IMG_0613_zpsppyj7du4.jpg



#772 Northernpower

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Posted 03 June 2017 - 09:23 PM

No one can say you didn't give it a good try :ohno:



#773 Ben_O

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Posted 03 June 2017 - 09:46 PM

yeah that skin does look quite stretched.

 

Oh well, at least a new one solves that..

 

Ben



#774 wingnut

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Posted 03 June 2017 - 10:18 PM

Put it the bin!

Your work is fantastic i have to say



#775 jagman.2003

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Posted 08 June 2017 - 12:06 PM

Wow that must have been a bad bonnet! I was just thinking about how much more patience you have than myself to do all these fine repairs.

I don't think I've ever seen the bin corner!



#776 danie garry

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Posted 08 June 2017 - 12:56 PM

 

I don't think I've ever seen the bin corner!

 

 

i think it's just the bonnet!



#777 slidehammer

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Posted 08 June 2017 - 01:19 PM

After all your hard (and top quality) work on the bonnet can you not get a slitting disk on it and open the front edge slightly and then push it down and fill the gaps created with weld, or add metal to the underside front of the bonnet to close the gap up?

#778 sonikk4

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Posted 08 June 2017 - 02:11 PM

After all your hard (and top quality) work on the bonnet can you not get a slitting disk on it and open the front edge slightly and then push it down and fill the gaps created with weld, or add metal to the underside front of the bonnet to close the gap up?

 

To be honest with you i am sick to the back teeth of faffing with this particular bonnet. Yes i will probably do something to it at a later date if i feel that way inclined but the new bonnet is now here so i will mock that up to see what needs doing then go from there.

 

Its not often i roll over on something but this one has just pushed my button far too many times and i need to get on with paint.



#779 slidehammer

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Posted 09 June 2017 - 11:37 AM

After all your hard (and top quality) work on the bonnet can you not get a slitting disk on it and open the front edge slightly and then push it down and fill the gaps created with weld, or add metal to the underside front of the bonnet to close the gap up?

 
To be honest with you i am sick to the back teeth of faffing with this particular bonnet. Yes i will probably do something to it at a later date if i feel that way inclined but the new bonnet is now here so i will mock that up to see what needs doing then go from there.
 
Its not often i roll over on something but this one has just pushed my button far too many times and i need to get on with paint.


Let's hope the new one is a reasonable fit and you don't end up with loads of work on that, as you are a stickler for your panel gaps. Sometimes we just need to walk away and have a bit of breathing space. Good luck

#780 sonikk4

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Posted 09 June 2017 - 05:20 PM

 

 

After all your hard (and top quality) work on the bonnet can you not get a slitting disk on it and open the front edge slightly and then push it down and fill the gaps created with weld, or add metal to the underside front of the bonnet to close the gap up?

 
To be honest with you i am sick to the back teeth of faffing with this particular bonnet. Yes i will probably do something to it at a later date if i feel that way inclined but the new bonnet is now here so i will mock that up to see what needs doing then go from there.
 
Its not often i roll over on something but this one has just pushed my button far too many times and i need to get on with paint.

 


Let's hope the new one is a reasonable fit and you don't end up with loads of work on that, as you are a stickler for your panel gaps. Sometimes we just need to walk away and have a bit of breathing space. Good luck

 

 

Well its arrived and does not bode well. The skin looks good, so happy days, however when i flipped it over the reinforcement on one side has been fitted wrong. So first thing will be to drill out those spot welds, reposition it correctly, weld it up. Then remove the bonnet stay bracket followed by a trial fit.

 

Anyway sod that, i'm off to St Lucia on sun so the whole bloody thing can boil its head for a week.






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