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Project Paddy A Long And Slow Rebuild.


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#481 sonikk4

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Posted 24 November 2015 - 08:08 PM

Bonnet hinge mounts welded in place

IMG_5044_zps53zrsbtw.jpg

Then it was onto the top of the flitch

IMG_5043_zpsy6mxmj5w.jpg

IMG_5045_zpsdzd8ftig.jpg

Happy with that, just a few final tweaks and jobs a good un.



#482 Daz1968

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Posted 24 November 2015 - 08:38 PM

Looking very good

#483 sonikk4

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Posted 27 January 2016 - 08:31 PM

Its been nearly two months since i burnt some metal on Paddy so on we go.

 

I had seen some bulging previously on the bottom of the l/h flitch and toeboard. So here's the first find after removing part of the bottom of the flitch

IMG_5280_zpsdvo2bf72.jpg

 

Lots of pitting so it had to go

IMG_5283_zpsvzqmutqz.jpg

and this was what was lurking under the return

IMG_5282_zpsuktkujdr.jpg

 

So once that was welded in place the lower section of the flitch was tacked in place

IMG_5285_zpscbgxqocu.jpg

 

Then welded up and ground back

IMG_5286_zpsfhphrvfw.jpg

IMG_5288_zpsonzlnshw.jpg

 

Then it was onto the next piece so off it came

IMG_5289_zpsvvd4tvgr.jpg

That will be sorted out tomorrow

 

Then it was onto the lower return on the toeboard, more bulging plus the rear mount for the subframe was crusty so off it came and left with this

IMG_5290_zpsmkmk82fa.jpg

and the rust lurking under the return

IMG_5291_zpsb0fwecz4.jpg



#484 Marco1972

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Posted 27 January 2016 - 09:22 PM

Been waiting for an update on Paddy

Looking good Neil

I seem to be mirroring your repairs on my car ......... ☺️ Spooky

#485 sonikk4

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Posted 27 January 2016 - 09:26 PM

Been waiting for an update on Paddy

Looking good Neil

I seem to be mirroring your repairs on my car ......... ☺️ Spooky

 

Its a ballache to be honest, so much to do on this toeboard. Once this side is finished i have to remove the steering rack mount and replae most of the toeboard behind there as well. Oh the flippin joys. 



#486 Marco1972

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Posted 27 January 2016 - 09:41 PM

Been waiting for an update on Paddy
Looking good Neil
I seem to be mirroring your repairs on my car ......... ☺️ Spooky

 
Its a ballache to be honest, so much to do on this toeboard. Once this side is finished i have to remove the steering rack mount and replae most of the toeboard behind there as well. Oh the flippin joys.

You gotta love minis mate
I was wondering how I was going to follow the shape of the floor ..... I'll section it out like you have done

Those door steps I had off you were great crackin fit ......Cheers

#487 sonikk4

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Posted 27 January 2016 - 09:45 PM

 

 

Been waiting for an update on Paddy
Looking good Neil
I seem to be mirroring your repairs on my car ......... ☺️ Spooky

 
Its a ballache to be honest, so much to do on this toeboard. Once this side is finished i have to remove the steering rack mount and replae most of the toeboard behind there as well. Oh the flippin joys.

You gotta love minis mate
I was wondering how I was going to follow the shape of the floor ..... I'll section it out like you have done

Those door steps I had off you were great crackin fit ......Cheers

 

 

Glad they worked for you, a nice shiny pair are residing on Paddy and i need to talk to Alan to get some more made. Sectioning out can work well and in some cases its the only way.



#488 Daz1968

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Posted 27 January 2016 - 11:00 PM

Nice repairs as usual, it is amazing how rust hides in the seams, I found my toe board one of the most awkward areas so far, the shape looks simple but once you start trying to make the patches realise it is not.

#489 sonikk4

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Posted 28 January 2016 - 08:50 AM

Nice repairs as usual, it is amazing how rust hides in the seams, I found my toe board one of the most awkward areas so far, the shape looks simple but once you start trying to make the patches realise it is not.


I did start to form a one piece repair for the flitch but ended up doing it in separate sections. Not ideal but still happy with the result. Once the inside is finished in those areas I will use a hammer and dolly to tidy things up a bit more.

#490 ClassicBRG

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Posted 28 January 2016 - 09:53 AM

That is an impressive rebuild you are performing.

The Mini will be even better than when it left Longbridge. :rolleyes:


Edited by ClassicBRG, 28 January 2016 - 08:37 PM.


#491 sonikk4

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Posted 28 January 2016 - 07:55 PM

That is an impressive rebuild you are peforming.

The Mini will be even better than when it left Longbridge. :rolleyes:

 

Cheers It will be rust free that i will say.



#492 sonikk4

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Posted 28 January 2016 - 08:30 PM

On with the toeboard / subbie mounting repair. Lots of cutting and shaping later we ended up with this

IMG_5292_zpsuzaojtnj.jpg

IMG_5293_zpshqwfm0ka.jpg

 

and after some burning metal we ended up looking like this

IMG_5296_zpsbspvtdki.jpg

IMG_5294_zps0dnlbkpm.jpg

 

Well pleased with that so it was time to finish the other part of the return i removed yesterday and it ended up like this

IMG_5295_zps0masp5os.jpg

 

Now im currently tidying up inside the footwell so should have that finished tomorrow ready for the other side on monday.



#493 sonikk4

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Posted 30 January 2016 - 06:40 PM

After a bit of titivating etc the repairs came up like this

IMG_5306_zpstvg0hf7p.jpg

IMG_5307_zps7f4smhui.jpg

IMG_5308_zpsr1fan9no.jpg

 

Then it was onto this issue next

IMG_5300_zps99ln8wpd.jpg

Badly pitted and the mount was not that clever either so off came the steering rack mount

IMG_5301_zpsitcb7p23.jpg

and the inside of the mount

IMG_5302_zpspkvqd3mv.jpg

so after a serious dose of wire brushing and some Bilt Hamber Deox treatment we ended up with this

IMG_5303_zpsfsjg0lyt.jpg

IMG_5305_zpsivqvk1jl.jpg

 

Monday the rust in the toeboard will be attacked.



#494 Marco1972

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Posted 31 January 2016 - 06:21 PM

Some nice repairs there mate

When do you think it will be ready for paint ?

Mark

#495 sonikk4

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Posted 31 January 2016 - 07:10 PM

Some nice repairs there mate

When do you think it will be ready for paint ?

Mark

 

Good question Mark, i need to see how things go over the next three months. We have an impending shift change that may affect the amount of time i can spend working on him.






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