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Project Paddy A Long And Slow Rebuild.


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#436 Ben_O

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Posted 03 September 2015 - 09:34 PM

 

looks brilliant mate

 

Cheers, i'm pleased as punch with it, will trial fit the door again tomorrow just to double double check it but nothing moved so should be golden. I hope i dont have to do this with the other side.

 

I thought i would get away with mine on the other side after doing more or less the same as you have just done.

 

i was wrong.............. O_O

 

Repair looks ace though



#437 sonikk4

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Posted 04 September 2015 - 06:53 PM

Cheers Ben,

 

on with the flitch repair today so basically ended up with this, panel pinned in place

IMG_4639_zpsyeipykmk.jpg

 

And welded in place and ground down

IMG_4641_zpszaz3jofu.jpg

 

The top needs a new section fabricating so will sort that out probably next week. Then that will be out of the way.

 

Did trial the door again and some persuasion was needed on the A post to move it fwd slightly. No point in going mad at this point in time as i need the car off the spit before i gap the doors properly. As long as its roughly in the hole then i can go from there.  



#438 myredmini

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Posted 08 September 2015 - 08:21 PM

Awesome work as usual Neil!

#439 sonikk4

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Posted 11 September 2015 - 06:32 PM



Awesome work as usual Neil!

 

Cheers Dan,

 

well it was time for the outer sill but first thing i had to do was rescue the old jacking point i had fitted previously.

IMG_4647_zpsc7cx3iwy.jpg

 

And after a bit of cleaning up and careful positioning its now in place

IMG_4649_zpspnarpdiz.jpg

IMG_4648_zpsag1vjhqj.jpg

IMG_4650_zpsarh2eqli.jpg

 

More than strong enough and it will get used as it was before.

 

So a bit more prep was needed on the outer sill, some redundant holes needed to be filled first

IMG_4652_zps3ssr95b7.jpg

IMG_4651_zpsvpbyi5ud.jpg

IMG_4653_zps6ppftdks.jpg

IMG_4654_zpski570sd2.jpg

 

Happy with that so a bit of epoxy primer and topcoat later

IMG_4656_zpspyq494ze.jpg

 

and the inner sill got some more of the same

IMG_4655_zpsiecn5mlk.jpg

 

Back to the workshop tomorrow as Paddy has a Photo shoot.



#440 rich2

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Posted 15 September 2015 - 12:15 PM

Nice! Going in a magazine? I'll be looking out for it!



#441 sonikk4

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Posted 15 September 2015 - 08:33 PM

Nice! Going in a magazine? I'll be looking out for it!


Should be in Mini Mags" On the job section "in two months time.

#442 ribz0

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Posted 18 September 2015 - 10:32 AM

Awesome work Neil!!



#443 sonikk4

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Posted 21 September 2015 - 07:26 PM

Inner sill time, l/h side so before

IMG_4813_zpshhl5oc9a.jpg

inner sill off

IMG_4814_zpsfs9b8czi.jpg

and here it is

IMG_4815_zpsuae2wikb.jpg



#444 sonikk4

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Posted 23 September 2015 - 06:32 PM

And in with the new sill, well sort of, tacked in place

IMG_4828_zpsl5rnacec.jpg

IMG_4830_zpsaaw4nghr.jpg

But a fly in the ointment, there floor pans do not match, had the same issue with Wills Mini Special

IMG_4829_zpspyxibwye.jpg

A job for tomorrow i feel, anyway the rest of it welded in

IMG_4831_zpsuj4thhdq.jpg

and ground down

IMG_4832_zpsgvxelr9f.jpg

IMG_4833_zpswcyhajyd.jpg

 

a bit of hammer and block work to do to finish it off.



#445 Ben_O

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Posted 23 September 2015 - 07:29 PM

coming on well Neil



#446 sonikk4

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Posted 23 September 2015 - 07:37 PM

coming on well Neil

 

Cheers Ben, got a bit of work to do with the front of the floor pan where it lips over the toeboard. There be rust lurking between so i will chopping sections out of both.



#447 Wise Old Elf

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Posted 24 September 2015 - 04:39 PM

Same as I did mine. I thought you overlapped your floor repairs last time?



#448 sonikk4

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Posted 24 September 2015 - 06:02 PM

Same as I did mine. I thought you overlapped your floor repairs last time?


I did on Wills Mini Special. One thing doing it for yourself, another doing it for someone else. He did get the option though. It was actually cheaper to joggle the floor rather than butt weld.

#449 sonikk4

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Posted 24 September 2015 - 08:21 PM

Sorted the front of the floor pan and quite happy with it

IMG_4850_zpsbpb5vx3m.jpg

IMG_4851_zpsorodwkeu.jpg

 

Quick splash of epoxy primer

IMG_4849_zpsca0ixvk3.jpg

Leaving the rest of the welds at the front until i have sorted the front of the floor pan. Everything will have another dose of hammer and dolly work before a skim of filler. 



#450 Daz1968

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Posted 24 September 2015 - 08:28 PM

Looking really good




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