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Project Paddy A Long And Slow Rebuild.


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#421 sonikk4

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Posted 19 August 2015 - 07:55 PM

Cheers for the comments folks,well it was quarter panel day today so started welding the beastie in

IMG_4595_zpsy4euvyp2.jpg

IMG_4596_zpssarv16ve.jpg

 

Should have it fitted tomorrow and ground flush.



#422 mk1leg

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Posted 19 August 2015 - 09:23 PM

WOW what a build.........keep up the fantastic work......



#423 sonikk4

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Posted 20 August 2015 - 06:44 PM

So on with the quarter panel welding to day and 5 hrs later it went from this

IMG_4600_zpsh0diyat2.jpg

 

to this

 

IMG_4604_zpsr3jrijrq.jpg

IMG_4605_zpsouyy5j16.jpg

 

Very please and minimal filling to do.



#424 Ben_O

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Posted 20 August 2015 - 06:48 PM

Looks superb mate.

 

Did you spot weld any of it?



#425 sonikk4

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Posted 20 August 2015 - 07:04 PM

Looks superb mate.

 

Did you spot weld any of it?

 

Nope all plug welds, still cant get to grips with my Spot welder.



#426 jagman.2003

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Posted 21 August 2015 - 07:37 AM

Excellent finish there.



#427 minimissions

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Posted 22 August 2015 - 06:51 AM

Top work these its looking great :)



#428 Marco1972

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Posted 23 August 2015 - 10:05 AM

Looking good Neil

Those door steps look great just about to fit mine that I had off you
Have you any more detailed pics of the fitting process just noticed that one end of the steps is a slightly thinner diameter than the other
Is this the front end ?

Cheers mate

#429 sonikk4

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Posted 23 August 2015 - 10:11 AM

Looking good Neil
Those door steps look great just about to fit mine that I had off you
Have you any more detailed pics of the fitting process just noticed that one end of the steps is a slightly thinner diameter than the other
Is this the front end ?
Cheers mate


Hi Marco one end is thinner but off the top of my head I cannot remember which end. No more detailed pics though. I think the narrower end is the front but you can check that out when you come to fitting it.

Don't forget you will need to cut the ends around to get the curvature correct. I cut on the fold line and notched the return where it attaches to the inner sill to do this.

#430 Marco1972

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Posted 23 August 2015 - 03:31 PM

Cheers Neil

Will do - off on holiday next week for a well earned break so it's top of my list when I get back

Cheers bud

#431 sonikk4

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Posted 26 August 2015 - 06:51 PM

Moving fwd literally so it was a quick trial of the door to make sure its fits which it did and then onto the A post.

 

First thing was to get the replacement flitch panel to line up. So after a bit of tweaking the lower hinge holes were relocated to the correct place and the top of the A panel return was sectioned to get the correct contour.

IMG_4609_zps8qkvcdi1.jpg

IMG_4610_zpscgi5pmku.jpg

 

Right happy with that so onto the rusty bits, took a chunk out of the scuttle and removed the closeout just to make sure i have got the rust mapped

IMG_4611_zpsucconyhh.jpg

 

Then cut out the flitch section to find this

IMG_4613_zpsq4xrxcdz.jpg

IMG_4614_zpsljq6dcwl.jpg

 

Not good and caused by this

IMG_4616_zpsfetbnn9i.jpg

 

A bloody great chunk of foam fitted at the factory. Just something else to deal with tomorrow



#432 sonikk4

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Posted 27 August 2015 - 06:17 PM

Today was remove the inner A post stiffener just to see what the damage was.

So out the old bits

IMG_4619_zpsluokev3d.jpg

 

and this was the state of the inside of the A post

IMG_4620_zpskkoa6mou.jpg

IMG_4621_zpskofabywe.jpg

 

Rusty as hell so without resorting to spending another £70+ it was time to brush up on my fabrication skills

So new stiffener slaved in place

IMG_4622_zps8fjeg4zx.jpg

 

And the first repair piece in place

IMG_4623_zpstduwjcp6.jpg

 

Followed by the rest of the sections

IMG_4624_zps1ezvogn7.jpg

 

Overall very happy with it, just a few final tweaks and cleaning up and it will be finished.



#433 sonikk4

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Posted 03 September 2015 - 07:27 PM

So on with the repairs, first thing to do was add some extra bracing as i will be cutting out the section where the main bracing is welded to.

IMG_4631_zpssqhbti1d.jpg

 

Then out with the rotten section

IMG_4632_zpsmoarkenq.jpg

 

New section cut to size

IMG_4633_zpswdqall8z.jpg

 

And this is the stiffener section for the dash rail

IMG_4634_zpsvflvcn03.jpg

 

Repair section welded in place

IMG_4635_zpsg01dmy29.jpg

 

And with the A post fully welded in, ground down and buffed up

IMG_4638_zpsobt8bu3y.jpg

 

Very pleased with it.



#434 Carlos W

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Posted 03 September 2015 - 07:38 PM

looks brilliant mate



#435 sonikk4

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Posted 03 September 2015 - 07:40 PM

looks brilliant mate

 

Cheers, i'm pleased as punch with it, will trial fit the door again tomorrow just to double double check it but nothing moved so should be golden. I hope i dont have to do this with the other side.






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