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Total Rebuild Of '71 Evy


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#286 minimuk

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Posted 11 June 2012 - 09:55 PM

hi mate right then when filling its best the fill on bear metal ( if you can ) . now the best way to start when mixing the filler is a golf ball of filler to a pea size of hardener ( on cold days ues alittle more hardener ) as it will take longer to dry but not lots as the filler will go pink and will bleed thorw your paint work when the car is sprayed .

when puting the filler on if its your 1st time ues small amounts and slowley build it up uesing more over the repair to get the finnish you need .( if this takes 2,3,4 times so be it ) as time and care is needed here as it will look sh*t when sprayed .

sanding down start with a 80 grit sand paper the when it feels and looks right to you , you can then start uesing 180 grit and 320 grit paper the finnish off . if it helps when sanding ues a black spray can over the repair to find high and low spots in the filler .

primeing here you can ues a high build primer 1k or 2k and you can get sum good ones in spray cans to , if you etch prime 1st great this all helps , give the primer time to dry before flatting down , again use a black spray can over the primer this helps show scratchs up in the filler , then prime and flat again uesing 800 wet and dry

p.s always look for pin holes in the filler after primering .

hope this helps you and others

wayne :D


cheers Wayne, by the sounds of it I am on the right track, especially the filler mixture/aplications, 2-3-4 coats if need be, need to get some more sandpaper tmz, I have got 120 as biggest grade then 240 and 600 wet/dry. Don't forget this is my real first shot at fillering appart from the mondeo bit the other day(that was just slapped on).
The last pictures have 3 coats filler but there was evidence of a few 'pin holes' so after last piccies where taken went over those again, you could probably tell from the piccies where those pinholes are........being the body man ;D

#287 STREET TWEAKS

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Posted 11 June 2012 - 10:17 PM

mate in time you will be filling dents and over welds in 2 coats of filler , its hard to do the hing and lamp panels as there is lots of shapes all in that one part .

take a look at my posting for my car , 2 coats of filler and amounting of primer lol

yours looks good mate , it like iceing a cake i wood not know where to start . O_O :highfive:

#288 minimuk

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Posted 11 June 2012 - 10:30 PM

mate in time you will be filling dents and over welds in 2 coats of filler , its hard to do the hing and lamp panels as there is lots of shapes all in that one part .

take a look at my posting for my car , 2 coats of filler and amounting of primer lol

yours looks good mate , it like iceing a cake i wood not know where to start . O_O :highfive:


first you make the base and then you buld it up, just like filler, it is true, the hinge and lamp panel bits are not easy, but I do love a challenge,and it is a good excersize for the other areas on the car, IE roof corners(started already).....it looks/feels nearly done, so next step is etch primer, flat it down and black cloud spray see where we are at. Have to finish this first before going back to floorpanel and arches.

#289 IwanDavies95

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Posted 12 June 2012 - 10:25 AM

thanks Muk, i get it now haha :D

And also thanks wayne, that will help me a lot when it the time comes :D

Iwan

#290 STREET TWEAKS

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Posted 12 June 2012 - 06:09 PM

Good tip get your self an old vac when doin the bootfloor on the inside

#291 minimuk

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Posted 12 June 2012 - 06:12 PM

a set-back, the rear lamp holes in the rearpanel are for Mk3/4 onwards, the origional lamps are MK2/3. they are 15mm narrower width and 18mm top-bottum. after all that fillin........so am I going for Mk3-4 lamps and leave it as is,..... Or shall I go for the Retro look and put in Mk1 Gussets in them holes?? I would like to bring her back in her origional glory though.
Option 3 remeasure all again,the lamp fit's..... although no room for play, also the bolt holes need to be moved 1-2 mm inwards. I slapped on the required filler for the lamp surround as this needs a bit smoothing, we get there in the end.....



this one is for you Wayne, rear roof repair filler and flattened,....

Edited by minimuk, 12 June 2012 - 07:52 PM.


#292 minimuk

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Posted 12 June 2012 - 06:56 PM

Good tip get your self an old vac when doin the bootfloor on the inside


got one, for good intentions.......

#293 grahama

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Posted 12 June 2012 - 08:40 PM

Not looking forward to the filling, all that rubbing back, re filling etc. Nice result on the roof, hope mine come out as good.

Graham

#294 minimuk

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Posted 12 June 2012 - 08:51 PM

Not looking forward to the filling, all that rubbing back, re filling etc. Nice result on the roof, hope mine come out as good.

Graham


filling was never my intention to ever attempt even, but I can't leave certain the repairs without,.... it is a dusty mess, I am wearing an Anti-Dust Paint Respirator Mask and goggles, eyes and lungs can't cope with it otherwise ;D

#295 STREET TWEAKS

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Posted 12 June 2012 - 09:40 PM

looks great mate well done , i will give you a job with me .

#296 minimuk

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Posted 12 June 2012 - 09:47 PM

looks great mate well done , i will give you a job with me .


will buy me 2nd ever,pot of ultra smart tmz.....whehey, more playtime.....

#297 minimuk

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Posted 13 June 2012 - 03:04 PM

looks great mate well done , i will give you a job with me .


thought you might like these too,....still needs 600grit on it, etch primer after.....any jobs going? ;D





Attached File  rear panel bottum offside lamp hole filler 9.jpg   65.73K   15 downloads



getting the hang of it.........will do the other side and finally back to floors.... wiv hoover!!

#298 STREET TWEAKS

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Posted 13 June 2012 - 05:06 PM

sweet mate you got the job . i will show you how to paint next lol

#299 minimuk

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Posted 18 June 2012 - 05:23 PM

little progress today, rear seats secured with self tappers to heal-board and rear bins, borrowing spotwelder soon so be able to get a factory finish



then back to the ever attention seeking rear panel...... filled and sanded/flttened back the nearside lamphole area with 80-120-320-and 600grit.....then gave it a bitta etch primer



whole rear panel vieuw, and roof repair etch primed,


bit more done after tea tonight


will check tmz for floors and pinholes...

Edited by minimuk, 18 June 2012 - 08:51 PM.


#300 grahama

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Posted 18 June 2012 - 06:27 PM

Definitely getting a spot welded for next project. Saves all the grinding back. Back end looking good.




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