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Mk3 Saloon, Very Rusty Project


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#796 jagman.2003

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Posted 31 July 2013 - 07:08 AM

Attempted to fit the rear view mirror last night. Made the holes in my lovely new headlining. Checked fitment with some cap screws but didn't have any c/sunk unf screws to put it on properly. Those are on order now. I think I destroyed the originals getting them out. Fitted the criclips to the passenger door linkage so the handles & locks on that side all work now. Feeling alot more experienced with the door setup, so drivers door should be quicker. Really getting down to the small details now.


Edited by jagman.2003, 31 July 2013 - 07:09 AM.


#797 ToM 2012

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Posted 31 July 2013 - 07:50 PM

looks excellent! minimag please. 



#798 jagman.2003

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Posted 01 August 2013 - 07:48 AM

looks excellent! minimag please. 

 

Thanks, pretty happy so far. Not sure how to go about Minimag.



#799 jagman.2003

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Posted 01 August 2013 - 07:49 AM

Got the last parts for the window runners from mini-mine. Should be able to make some more progress tonight. Weather should be good enough to polish the drivers door.



#800 jagman.2003

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Posted 05 August 2013 - 11:52 AM

Rear view mirror done. Glass & all door mechanism in passenger door. Drivers door polished, hung & mechanism fitted. Cavity waxed both doors. Hopefully get glass fitted to d/s runners tonight.


Edited by jagman.2003, 05 August 2013 - 11:53 AM.


#801 ToM 2012

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Posted 05 August 2013 - 12:03 PM

just phone them up and say you want to feature your mini they would love to hear about your story and deffo put it in there mag from what it was to what it is now looks superb!



#802 jagman.2003

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Posted 06 August 2013 - 12:13 PM

Fitted new runners to the drivers door window. Also got the drivers door catches working correctly. They are handed. I hoped I could get away with switching one over from a passenger door but the mechanism doesn't work that way. They are mirrored.

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#803 jagman.2003

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Posted 13 August 2013 - 02:31 PM

OK, so second test drive didn't go so well. Lulled into a false sense of security from first go. Brakes started to bind after short distance. Eventually locking on. Managed to get back to the workshop. But the clutch didn't like me much for it. It got so stressed it took up smoking. Hopefully the worst I've done is taken a few thousand miles of it's life. I don't fancy changing the clutch just yet. But the next trip out will be the tester. So back to the brakes. The brake lights were on & all four wheels locking. So it tells me something hydraulic is sticking. I first thought about the rear bias valve as it's the only part that could be considered second hand. But my reasoning says if it's locked on I will only loose use of rear brakes, not the whole system. I thought about the master cylinder as I did do some minor modifications to it & it's been on the car about a year in all. Might come back to that. The main culprit in my reasoning was the servo. It was new old stock. looked good, but to be fair I don't know how long it was on the shelf. A little internet reading implied it could be the cause. Basically fluid seeps past the seals & locks it in position. After 24 hours the brakes had unlocked. Starting the engine & testing caused them to start binding again. So another servo is on it's way to me as we speak from MGB hive. It's quicker than a rebuild. The only servo failure I have heard of before either provides no assistance or starts to burn brake fluid through the intake manifold. New one on me. Also the rear wheels have settled & started rubbing the arches. I came to the conclusion I wasn't happy with the position of them. Too far forward. The position was a compromise from the old group 6 arch fixings. So I've decided to move the arches back. This sadly leaves 2 holes & M5 fixings in the panel just infront of the arch in it's new position. Not a good look for a new build. So I am trying to think of a cunning plan to use them for some feature that looks legit. Some cars have a protective panel at the front of rear arches to protect from stone chips. I might butcher some standard plastic arches to create this. But I'm open to ideas....answers on a postcard please.

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Edited by jagman.2003, 13 August 2013 - 02:32 PM.


#804 domdee

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Posted 14 August 2013 - 05:52 AM

id definately opt for the panel protection plate things! pop riveted on they look pretty sexy!

perhaps carbon fibre wrapped ones might look good?!



#805 domdee

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Posted 14 August 2013 - 05:57 AM

jhjh016.jpg

 

http://4.bp.blogspot... protectors.JPG

 

http://teamwoodspeed...1___Medium_.jpg

 

IMG_0721__Medium_.jpg

 

Go for it matey!



#806 jagman.2003

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Posted 14 August 2013 - 07:44 AM

Looks good to me, thanks for the links. definitely an idea there.



#807 domdee

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Posted 14 August 2013 - 08:07 AM

yeah it would look mint!



#808 hughJ

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Posted 16 August 2013 - 09:27 PM

jagman.2003 - you are just about there. It's all these problems that come up just as you are about there. You would hardly believe it. This isn't meant badly but it is a relief to me. If someone as good as you is having problems then it is not so bad for me with all mine. Sorry I'm not much in the way of advice. You know way more than me!

 

Best wishes, Hugh



#809 jagman.2003

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Posted 19 August 2013 - 08:59 AM

jagman.2003 - you are just about there. It's all these problems that come up just as you are about there. You would hardly believe it. This isn't meant badly but it is a relief to me. If someone as good as you is having problems then it is not so bad for me with all mine. Sorry I'm not much in the way of advice. You know way more than me!

 

Best wishes, Hugh

 

Thanks Hugh, goes to show I can keep on learning. Putting the standard mini stuff is a challenge enough, but one thing I have learnt is how anything modified comes complete with gremlins. The next mini is going to be much more standard..!



#810 jagman.2003

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Posted 19 August 2013 - 09:15 AM

Weekend brakes update. I changed the servo, which made no difference at all. Meaning the servo isn't really the problem. I now have a spare servo for the next project. Luckily just as I went into head scratching mode a friend of mine popped by. You know what they say two heads confused is better than one. Or something like that. We messed about with the brakes trying various theories. Finally by Saturday evening we have a theory that seems credible. It is possible that the master cylinder pushrod is not returning to it's full extent. Up against the circlip. So imagine the brakes can pump up, like most brakes do if repeatedly pressed without letting off completely. But if the pedal never gets released fully. The brakes stay pumped up & engaged. The servo merely amplified the pressure. Disconnecting the servo lessens the issue but the brakes still bind a bit. Now I have lifted the master cylinder up on it's mountings temporarily & that hasn't made any difference. But I am going to persist with this as it seems to make sense. Next thing to do is disconnect the master cylinder from the pedal & let it hang free. Hopefully that might show some length issues. The next stage will be swap out the mini pushrod for the original, but shortened & extended thread to get the positions right. getting to the clevis pin once all the interior is in is not easy as I'm sure your all aware. I'll probably take the drivers seat out & crawl in upside down. Job for tonight.

But I did relocate the drivers rear arch late last night. So the arch to wheel clearance & appearance is better now.






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