1979 Rust Heap Clubman Rebuild
#151
Posted 09 October 2011 - 06:31 PM
Just a quick update as I spent ages this weekend on the tedious and awkward job of welding in the heel board. After many hours of faff, I'm confident that its on and solid. A bigger C clamp would have made the job 10 times easier. Note to self: invest in correct tools for the job next time, moron.
I also put a bit more work into my home-made battery box. Its coming together quite well, but will still need a bit of fiddling to fit into the annoyingly curvy boot floor panel. The white stuff is POR15 metal ready as I'm going to paint the flaps before welding it all together (just to be super thorough).
I tried a quick test fitting of the boot floor and it looks good. Did an excited little dance in the garage to celebrate. Its almost starting to look like this car might return to
being in one piece eventually!
#152
Posted 14 October 2011 - 03:41 PM
#153
Posted 17 October 2011 - 10:17 AM
Its not cheap but its pretty awesome stuff. Yes I use metal ready first. I think this is pretty important because it works as a kind of etch primer. They recommend you use their cleaner before that, but I skip that stage. The POR-15 goes on really thin, so it lasts quite well. I got 3 coats on the front and rear subframes out of 2 of those £20 tins with about half a tin to spare.
#154
Posted 17 October 2011 - 09:25 PM
#155
Posted 17 October 2011 - 09:42 PM
I'm now the proud owner of a 1275 GT project
#156
Posted 17 October 2011 - 11:49 PM
#157
Posted 20 October 2011 - 08:36 PM
Daviewonder: Really? Thats crazy! Have you got a rebuild thread? I hope for your sake your mini is in a better state than mine!
Right, so... I got the battery box welded together. So much graft for one little box that you hardly even see!
Welded into the boot floor skin. Quite pleased with the finished product given the awkward curves involved. (Self tapping plasterboard screws saved the day!)
Next up was this shocking collection of rusty boot fittings. I was hoping to rescue some of them, but all but one turned out to be No Bloody Good.
I cut the shapes out of sheet steel and after liberal application of the panel hammer, I had this little lot.
In the meantime, I had offered up the boot floor. Also bolted the boot lid back on to make sure nothing had moved. The corners of the floor aren't lining up perfectly at the moment, so some surgery might be required.
Inside the car, things look pretty sweet. I just need to replace the crusty lower edge of the bulkhead.
At this point, I'm copying the definitive resource on rear bulkhead repairs, page 4 of Project Erm! Cheers Neil! I've started by reconstructing the middle bit to fit the contours of the new rear squab panel.
Thats all for today. Hopefully I'll get back on this tomorrow!
#158
Posted 20 October 2011 - 08:41 PM
#159
Posted 20 October 2011 - 08:45 PM
#160
Posted 21 October 2011 - 08:06 AM
Hugh
#161
Posted 21 October 2011 - 08:56 AM
#162
Posted 21 October 2011 - 06:12 PM
Daviewonder: Really? Thats crazy! Have you got a rebuild thread? I hope for your sake your mini is in a better state than mine!
Totally true Mate. The next part's a bit crazier, I went into work on the monday and asked a random mate if he knew anyone selling a 1275GT. Amazingly he did!
The rest is history. The progress blog is in my signature
And yes so far it looks in slightly better nick than yours but who knows what horrors I will uncover.
#163
Posted 21 October 2011 - 08:10 PM
Just a quickie today. I fitted up the rest of the bulkhead repair and tacked it all in place. Bosh.
#164
Posted 22 October 2011 - 05:14 PM
#165
Posted 22 October 2011 - 05:23 PM
Graham
2 user(s) are reading this topic
0 members, 2 guests, 0 anonymous users