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Fom The Clubman Estate


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#226 GraemeC

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Posted 03 March 2011 - 08:39 AM

Console looks good - som great fab work. However you, might find it makes driving more uncomfortable as you have nowhere to put your clutch foot?

#227 benjy_18

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Posted 03 March 2011 - 06:29 PM

ha, yes i am unfortunatly your victim. really looking forwrd to it though so please be nice ;)

#228 Tupers

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Posted 03 March 2011 - 08:15 PM

Don't worry we're all nice down here, honest. ;)

#229 Tupers

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Posted 05 March 2011 - 05:34 PM

Seen as I'm using an after market heater and not running eyeballs I no longer need the bid nasty holes in the flitches.

On the O/S it was a simple case of cutting a plate the right size and welding it in.
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The N/S eyeball feed was a bit trickier.
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I had to do a few delicate cuts because of the tight space but it came out fairly painlessly.
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I managed to rearrange the bends at the top from a dog leg to a straight line.
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And got a nice little plate to fill on the big hole.
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I also had a little play with my new wheels although I'm still not sure what I'm going to end up running.
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#230 benjy_18

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Posted 07 March 2011 - 07:41 PM

wheels look hot! whats the final colour scheme?

#231 Tupers

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Posted 07 March 2011 - 07:47 PM

Only a little update bit it's something.

I got the flap discs out today and lapped in the plate on the O/S flitch.
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I also made a fillet for the gap at the top of the N/S flitch I finished welding everything in.
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I also made a start on the inside of the glove box.
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#232 Tupers

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Posted 15 March 2011 - 12:39 AM

Not been up to much recently as I'm covering someone's sick leave at work until the end of the month. I did mange to get to the work shop this evening and strip down a pre A plus block and an 11 stud 1275 head for the estate.
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Once I get round to picking up this block I'll get the pre A plus one bored out and pocketed to suit the Imp pistons and 1275 head.
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#233 minidream94

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Posted 15 March 2011 - 01:07 AM

Whats the up side of using imp pistons mate? Looks a nice estate :) ive just got myself an estate aswell so will be re reading through the thread for body work tips and ideas as to what i can do with mine alsoo :)

#234 Tupers

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Posted 15 March 2011 - 08:36 AM

The Imp pistons are larger than stock ones so by boring the engine out and fitting them you get a 1215cc instead of a 1098cc engine.

#235 benjy_18

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Posted 15 March 2011 - 08:30 PM

would it not work out cheaper to buy normal overbore pistons? i heard imp pistons were pretty expensive, could be wrong though.

i do like the sound of the engine build though. nice and different.

#236 Tupers

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Posted 15 March 2011 - 09:45 PM

would it not work out cheaper to buy normal overbore pistons? i heard imp pistons were pretty expensive, could be wrong though.

i do like the sound of the engine build though. nice and different.


I've already got a block with Imp pistons in so providing they're good (it's in Wales at the moment) all I need is new rings.


It turns out the block I striped yesterday is actually from a 997 Cooper so I got another engine to use.
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A couple hours later and I've got a bare block and a a pile of bits.
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#237 Spamuel

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Posted 27 March 2011 - 01:43 PM

Project looks epic mate! 10/10 for your welding!

i'm planning a similar 1215 engine myself, where are you getting your bore work done?

cheers,
spam :thumbsup:

#238 malcs_miniturbo

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Posted 27 March 2011 - 05:37 PM

im liking this nice work mate

#239 Tupers

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Posted 28 March 2011 - 08:16 PM

Thanks for the comment guys progress has been slow recently due to work but hopefully I can get back into gear now and start making some decent steps forward.
I'll probably be using a local company called Leemar for the machining work on the block and then do the build in house.

I came down the the work shop this afternoon to get a subframe ready for blasting. The strip down went well aside from having to chop the N/S top arm up to get it out as the pin had seized onto the arm.
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The top arm had obviously never been greased as the pin had started to eat it's way through the arm.
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Now I just need to pressure wash the grease off and then send it away for blasting.
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#240 benjy_18

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Posted 28 March 2011 - 08:29 PM

woooo, progress!!!
looks good though chris. cant wait to see it finished! might have to drive frumpy down once shes done and the pick up,estate and mine can have a lovely photoshoot haha

good luck wit hthe build buddy




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