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Z-cars Monte Carlo, Intercooled Hayabusa Turbo, Usa Edition


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#301 Johanmini

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Posted 04 January 2012 - 08:30 PM

Ah that sounds serious. I have the Holeshot Stage 3 kit with the GT30-76RS Race Turbo. Should have 550hp at the crank, but I drive it on 8,5 PSI for road use with pump fuel, it gives about 325-350 wheel horsepower. For track use I can go lots higher with the PSI's, but on public roads it is way more than enough this way.
What turbo are you using?
The swaintec ceramic is the way to go!

I had some trouble finding a nice solution for the clutch slave cylinder and found a really nice, not too expensive, solution in the handmade billet slave cylinder from Holeshot, it has 3 point-attachement, and has room enough for a (very) heavy duty chain, which you're surely gonna use. i'll try and attach a picture of it. It is really nicely made and very robust. Before this one I had an other, but I kept some problem with disengaging. And bleeding is very easy with the nipple right on top.


Attached File  IMG_0042.jpg   2.46MB   28 downloads
Attached File  IMG_0058.JPG   1.86MB   59 downloads

#302 Monte Busa

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Posted 05 January 2012 - 09:10 PM

Sounds like a nice engine build - what sort of internals are you running?

That slave setup looks similar to what Z-Cars supplied me, a bit different though, but looks well engineered. It's good to know there are options out there though, so thanks for the pics.

Yes, I'm running a 630 chain...

Ah that sounds serious. I have the Holeshot Stage 3 kit with the GT30-76RS Race Turbo. Should have 550hp at the crank, but I drive it on 8,5 PSI for road use with pump fuel, it gives about 325-350 wheel horsepower. For track use I can go lots higher with the PSI's, but on public roads it is way more than enough this way.
What turbo are you using?
The swaintec ceramic is the way to go!

I had some trouble finding a nice solution for the clutch slave cylinder and found a really nice, not too expensive, solution in the handmade billet slave cylinder from Holeshot, it has 3 point-attachement, and has room enough for a (very) heavy duty chain, which you're surely gonna use. i'll try and attach a picture of it. It is really nicely made and very robust. Before this one I had an other, but I kept some problem with disengaging. And bleeding is very easy with the nipple right on top.


Attached File  IMG_0042.jpg   2.46MB   28 downloads
Attached File  IMG_0058.JPG   1.86MB   59 downloads



#303 Johanmini

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Posted 06 January 2012 - 08:37 AM

Stage 3. Hayabusa turbo kit 500hp at tyre / 550hp at engine @ 27psi boost

Garrett GT30-76RS race turbo
Headers
50mm Blow off valve
Turbosmart HIgh temp Wastegate, latest type with small thick diaphragm.
aluminium airbox plenum, handweld by Holeshot
uprated injectors 690cc
MBE 9A4 ecu (fully mapable, ign, fuel, boost, temp and pressure compensations, etc)
Turbo pistons
Carrillo Conrods
Extra Heavy duty 12mm cylinder studs and spacers
Adjustable cam sprockets
upgraded head gasket, don't know the make...
cyl' barrel spacer
clutch spring kit with spacers and bolts, I am running the original/ slightly modified clutch with this kit.
Turbosmart Eboost 2 electronic 6 stage boost controller, I have 6 programs mapped, lowest is 8PSI, highest is 27 PSI and meant for racefuel.

Pic of the install

Attached File  foto 1.JPG   288K   104 downloads

Recent pic, I've been wrapping the headers, turbo and downpipe with ultra high temp wrapping, wish I could do the coat you have, that always looks so good!

Attached File  foto 2.JPG   432K   39 downloads

and last pic with new Waste gate, this one is more easy to work on compared to the old type, I can swap diaphragm in 5 minutes if it would melt, but i'm pretty sure this one is up to the job, as you can see my downpipe goes the other way around, so the WG has lots of heat to cope with. Before only the headers were wrapped, not such a good idea!

Attached File  foto 3.JPG   432K   100 downloads

#304 cptkirk

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Posted 06 January 2012 - 09:06 AM

Is that a Knight Motorpsort frame you have there?

#305 Johanmini

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Posted 06 January 2012 - 09:41 AM

Is that a Knight Motorpsort frame you have there?



Jep it is. Wayne did the entire build on this one! I only bought the car and repaired some minor issues( which Wayne was not responsible for). I am still in contact with Wayne, he was a great help when I had to pull the engine and crack it open, I didn't do any bike engines before, but it went very smooth with some help.

Edited by Johanmini, 06 January 2012 - 09:52 AM.


#306 Monte Busa

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Posted 06 January 2012 - 04:22 PM

Johan,

Looks awesome. How important are you finding the holes you cut in the floor below the turbo installation as far as controlling heat?


Is that a Knight Motorpsort frame you have there?



Jep it is. Wayne did the entire build on this one! I only bought the car and repaired some minor issues( which Wayne was not responsible for). I am still in contact with Wayne, he was a great help when I had to pull the engine and crack it open, I didn't do any bike engines before, but it went very smooth with some help.



#307 Johanmini

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Posted 06 January 2012 - 04:41 PM

I think those holes are really important, 1 inch away from those heat sources is the steel plate with heat resistant reflecting material to separate the engine compartment from the cabine. Without the holes, the only way for the heat to go is up, with the holes it also goes up, but there is some flow to the back i guess. I also have holes in my fiberglass back panel for the air to go out. I don't know it for a fact, but I think it decreases the temperature for a big part.
And it saves weight... ;D

#308 Birdman

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Posted 06 January 2012 - 05:48 PM

I see the insulation wrap on the header, turbo, and exhaust. Is this a good thing to do? Is it for performance or creature comfort?

#309 Johanmini

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Posted 06 January 2012 - 05:58 PM

I see the insulation wrap on the header, turbo, and exhaust. Is this a good thing to do? Is it for performance or creature comfort?


Both, if I don't do it my wastegate melts from the inside, my ass gets toasted and on the performance side, they say when the heat stays in the exhaust the flow is best and the hp are highest.

#310 Monte Busa

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Posted 29 January 2012 - 10:31 PM

Here are some pictures from today to show how the chassis assembly is coming along...thought it would be cool to back it out into the snow covered driveway. I'm working on aluminum panel fab for the next few week. The car is sitting about 0.5" high in the front and about an 1" high in the rear in these pics. The wing probably looks huge in these pics, but keep in mind I have an 8" splitter with front wheel well diffusers and full diffuser in the rear to balance the aero load.

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Edited by Monte Busa, 29 January 2012 - 10:34 PM.


#311 KTM kid

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Posted 30 January 2012 - 12:03 AM

great pictures, that wing dose look mean!!!

#312 Johanmini

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Posted 30 January 2012 - 10:44 AM

wow, looking sweet and mean...but that wing does not just "look big"...it sure is! You are going to have loads of fun with this beast!

#313 Birdman

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Posted 30 January 2012 - 11:54 AM

Looking good.

#314 benpopham

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Posted 30 January 2012 - 03:21 PM

:o

#315 cptkirk

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Posted 01 February 2012 - 12:08 PM

Awesome.




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