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Ken -The 1275 High Compression Engine Micra Mini (Running Project)


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#151 lawrence

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Posted 18 February 2012 - 10:06 AM

thanks jedduh01, i think im finally getting there! yh i do have a cheeky drink sometimes but it makes it harder to concerntrate when welding and grinding haha!
update from yesterday
wasnt feeling like working on the rear 1/4s or waist rails, especially as one of my waist rails has annoyingly warped!
so i stripped the door down that i got as a spare, its a little crusty!
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skin off and wire brushed and its about the same as my doors, possibly a bit better!
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i also trimmed and test fitted one of my door skins on a repaired frame, fit isnt too bad, just need to get some nuts on bolts to replace the theaded block i had to grind away for the door hinges and then i can fit both skins :)
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then i made a start on my interior hinges for my door, welded it all together from 5mm steel
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tacked it into the boot
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and well it holds the boot on
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but im not happy with it at all really! annoying as it took most of my day to make! its way to floppy and i dont think im every going to be able to make it work well enough :(

thats all for yesterday people, doesnt seem much considering i went in the garage at 9 and came out at 6!

im working today but when i finish at 4 im gunna see if i can get my head round a side opening boot lid, recon that would look pretty cool?
hope you like
Lawrence

#152 blue blood

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Posted 18 February 2012 - 10:30 AM

I'm doing a similar boot hinge in my build but have done it in 5 mm aluminium (but I am using a single skin f/g boot lid). I didn't want to use the original boot hinges and saw on rattys build diary a steel version (all my shell is fibreglass so no welding for me)

Regards Blue

#153 lawrence

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Posted 28 February 2012 - 10:51 AM

my god ive not updated this in ages, couple of reasons
1. Got assaulted the other week so not been feeling well enough to go in the garage!
and
2. photobuckets been messing me around not letting my upload files :(

well i tried again to make the single hinge for the boot but i cant manage it, its flexing way too much, i even added reinforcements but it didnt help at all! so im going for two inside hinges instead
so the second hinge base has been made
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need to make the rest sometime
ive not felt like much complicated welding recently ive got a problem with my hand, they wont stop shaking, so ive done some cleaning and painting
left of engine bay stripped out
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had to do some welding of this hole tho :( so prepped
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partly welded, sorry for the rubbish welding :(
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fully welded and ground dow, a few holes have been filled too
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all painted in white rustoloum
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well i coulnt exactly put dirty parts back now can i? so cleaned my washer bottle, came out proper well!
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painted servo up and cleaned brake fluid resoviour
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cleaned and painted brake bias thing
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before of clutch cylinder and mounting plate
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after, nice and clean and tidy
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cleaned and sprayed clutch breather
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and dug out my new front to rear brake pipe
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and fitted it, hell of a job to do :(
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thats pretty much back up to date, ive got 2 weeks holiday off now and would love to get all the welding and the rear subframe on by my birthday (5th march!)
ive also lost my rachet socket which is bloody annoying
ive also picked up some black rustoloum to roller the roof and bonnet with,lets hope it goes on nice and shiny!

hope you like this little update, more this afternoon so long as photobuck works! feel free to comment!
Lawrence

#154 lawrence

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Posted 28 February 2012 - 11:13 PM

so then people, i went into the garage one i had finished that last update and ive done some work :)
rubbed down the shoddy satin black bonnet paintwork
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got my stuff all ready for rollering the bonnet in black rustoloum
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1st coat rollered on
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2nd coat on
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3rd coat and placed on car, theres a proper cool affect made from the fibers in the rollers! think i got the wrong type haha
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and ive put everything back into the engine bay, its looking alot tidyer now just need a new manifold gasket so i can fit the carb back on (just ordered, hopefully will arrive thursay/friday!)
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its a pretty rubbish amount of work really, but ive been trying to find lots of stuff like fixing bolts etc which have all gone missing since stuffs been removed and its taken me absolutely ages! :(
tommorows work will be more fitting more stuff to the car, possibly gunna fit the wiring loom etc and some of the interior! may attach the rear subframe now the brake pipes been ran along too!
hope you like
Lawrence

Edited by lawrence, 28 February 2012 - 11:24 PM.


#155 norris2002

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Posted 28 February 2012 - 11:40 PM

foam rollers are the way forward, or so i have read

#156 mini_in_progress

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Posted 29 February 2012 - 02:12 AM

awesome build mate, you've done well with your welding, its come on great!

if your going to roller your paint on id try let it harden then flat it off well see how it looks??

#157 craig 1010cc

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Posted 01 March 2012 - 06:11 PM

the type you want are like this
http://www.diy.com/n...s-10pk-10548959
but even with these you will get a bit of orange peel. With black you ideally want to falt it back smooth ervery other coat and build up about 6-8 coats to be able to get it to a mirror finish.

#158 lawrence

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Posted 04 March 2012 - 11:16 AM

thanks for the comment guys,
norris2002: well i think the finish that ive seen on some car is good enough for me, im gunna still be working on her once shes back on the road so if im rollering its gunna let me repaint her easier!
#156 mini_in_progress; thanks for the comment on the welding, i know its come along, my only probelm is i want to redo stuff from early in the restoration! :) and yes that was the plan with the rollering, all trial and error pretty much!
craig 1010cc thanks for that link crag, i had bought some fluffy ones which i though would be best, really didnt think about it at the time! ill get some closed cell foam onesor whatever they are next time i can!

so then theres not been an update in a while, but i have been working, my horrible cold is slowing me down a bit tho :(
ive finally finished painting the rear subframe
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nearly forgot to do the end bracketsbut ive done them now!
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and ive finally rebuilt the thing up, forgot how heavy it was! im proper glad that i got the second frame to strip down, between them ive not had to buy a single new part for it accept a knuckle joint!
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ive also finished off the engine bay pretty much
fitted the new manifold gasket
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fitted the shiny carb
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ive also made a start on the rear quarter
cheeky panel fabricated up
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lovely snug fit
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had to finish some welding off tho before i could fit it
welded up the end of the sill
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ground back
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slopped paint on
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and some more paint
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bit more
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and i was loving the before and after of these pics
before
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after
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now i had to let the paint dry :(
so ive donesome modding
relocated and welded up
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prepped the place for the patch
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nicely welded, patch welding is bloody easy! no wonder garages do it!
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finished article
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now ive got a hole in the body :(
patch made
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stitch welded in
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patch viewed from the inside
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and a skim of filler
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i only stitch welded it so if i or someone else changes their mind about the fuel tank its easier to rectify

hope you like this little update, its a mini day again today so im gunna try and get the boot hinges sorted out and possible weld in the panel i made depending on if the paints dry! :)
rolling soon
feel free to comment
Lawrence

#159 lawrence

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Posted 04 March 2012 - 02:54 PM

so then people, this mornings update
first agenda of today is cracking the boot lid problem
hinges fabricated
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tacked onto the boot floor
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removed again to improve the design
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refitted and tacked on to check the fit
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taken off and then fully welded
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refitted
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theres a nice even gap along the bottom by the valance, but ive had to add a strengthener to the hinge and the boot doesnt open quite so far as standard, but i can get a crate of beer in still (24can box has been tested haha) so theres no problem there!

lunch break now so a new update this evening
feel free to comment
Lawrence

#160 lawrence

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Posted 04 March 2012 - 05:50 PM

so then this afternoons update
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i wasnt happy with this gap i had on the drivers side rear waist rail area, i didnt want the window not to fit haha
so i sectioned it
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and re welded
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much better fit now

and ive mostly welded in the repair panel that i made
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but now my welders swan neck has brokenas i kinda made it overheat by mistake :(
so breakages stop play, think ive done enough for today anyways
feel free to comment
Lawrence

Edited by lawrence, 04 March 2012 - 05:51 PM.


#161 lawrence

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Posted 08 March 2012 - 01:19 PM

so then, been in the garage this morning for a few hours after work and got some stuff done

part arrived for my welder the other day
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so welded in the rest of the rear 1/4 and ground it down
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skimage of filler
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painted on the inside
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tacked in the missing part of the rear bin
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fully welded
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ground down
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more painting
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hope you like this mornings update
more possibly this afternoon but not sure, if not more tommorow! :)
feel free to comment
Lawrence

#162 lawrence

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Posted 09 March 2012 - 08:18 PM

its been another mini day for me then
todays update, not many pictures but enough work haha
assesed the last piece of major work to do
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and decieded to ignore it for today haha

so ive finished painting under the boot floor and undersealed it all again
then popped the rear subfame on, for the last time theoretically!
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right bugger of a job to do! still got to drill one of the boot holes bigger to fit the bolt in but the heelboard ones went in fine and they were what i was worrying about the most due to having alligned the holes using my old frame :(

and ive removed the rear boot as it needs a few holes filling
before
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after
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i then spent at least and hour to convince my dad to let me have the mini at the front of the garage! took a few pictures after i had wheeled her out and given her a bit of a wipe down.
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thats all the work today, im gunna roll her out again tommorow for some filler work, also decided that when i eventually reskin the doors ill paint them black, thats all for today folks
feel free to comment
Lawrence

#163 minimuk

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Posted 09 March 2012 - 10:42 PM

nice one, good to give him a bit of air, and show his presence..... :gimme:

#164 lawrence

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Posted 13 March 2012 - 12:19 PM

thanks minimuk its nice to work outside, theres so much more space haha,
more work has been going on recently
finished the prototype of my spotlamp bar
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helped a mate break up his mazda so got a free battery thats not very old so saved money there, fitted it with my shiny powdercoated battery bar
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done more filling work and sanding by hand :(, need to get myself a DA sander though to make work easier!
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and ive fitted alot of the interior back in to make space in the garage, had some help with it too :)
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popped on my light converter things too
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also won some wood and picket copy style arches from ebay the other day,
rear wheels will need some spacing out to fill the arches better
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fronts fill the arches nicely tho
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hope you like this work, not much is going to be happening for the rest of the week untill friday (pay day)
feel free to comment

#165 lawrence

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Posted 19 April 2012 - 08:42 PM

So then, i havent made an update in a while, i have been working tho, ive nearly finished off the wiring accept the ignition circuits. i have also nearly finished the welding off too :)
doors reskinned
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good gaps on both doors
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seam sealed the doors
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gave them both a few coats of rustoloumn
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popped the doors on a for a picture :)
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Edited by lawrence, 19 April 2012 - 08:43 PM.





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