
Daughter Zoe's Mini - Yeah Right!
#421
Posted 03 October 2010 - 06:13 PM
#422
Posted 05 October 2010 - 06:04 PM
It's been a little while since I have posted an update. Lots of other things going on including driving the mini.
Some time back, I showed a picture of some spotlamps I had bought. I needed to get some brackets but was finding it difficult to get what I wanted.
I mailed a couple of TMF'ers who kindly sent me some drawings and pictures of theirs (thank you), so I had something to work from.
At the weekend, I dropped by my pals place and whilst he was doing some fabrication work, and played around with some stainless bar.
Lots of space to work

Made up a template using some ali welding rod.


Bar was a bit tough for bending on a vice, so I found this!

I made a "first" attempt as a template!! Honest!

And then bent some more bar as a pair


Cut some plate to act as the support for the lamp

Tacked it, and the tested for level etc.


Before handing over to the master for a bit of quality TIG welding.


Cut some support plates to go behind the front panel

Now just need some cleaning up and final trimming before fitting.
Hopefully I'll get that done over this coming weekend when I'll update with some more pictures.
Thanks for looking
Regards
Steve
#423
Posted 05 October 2010 - 06:16 PM
#424
Posted 05 October 2010 - 07:52 PM

#425
Posted 05 October 2010 - 08:10 PM
#426
Posted 08 October 2010 - 03:47 PM
Been off work today (long weekend) and took the opportunity of some decent weather to get the lamps on.
I re- tested the fit on the brackets and they needed a little bit of tweaking

Bit of levelling, some back plates marked and drilled up and some mounting holes drilled in the bars.


I can't tell you how tough the bar was to drill through. After burning out some bits (even using lube), I bought some ultra tough 6mm bits and they seemed to do the trick.
An extra check on level & position before finally going for it and drilling the bodywork.


Not perfectly matched, but you'll never tell with the lamps on.
First lamp

Couple more

And last but not least...........


Think I may need to do something with the number plate.
Just need to get them wired up now, and get some caps for the bolt heads to keep them nice and neat.
The original wire route is through the mounting bolt but I think that looks untidy so I'll drill some holes in the back of the shells and run the cable through a gromet.
More pictures to come once wired up and working.
Thanks for looking
Regards
Steve
#427
Posted 08 October 2010 - 04:05 PM
#428
Posted 10 October 2010 - 08:13 AM
Got them all wired up and played around with the aim.
Didn't realise until I wired them but 2 have 130w bulbs in them, other 2 have mere 100w.
Went for a test drive and nearly blinded myself from the reflection off a roadsign.............. Need a bit more tweaking on the aim!!

Need to get on with the grille now.
Regards
Steve
#429
Posted 10 October 2010 - 08:21 AM

Do I spy a Passat Coupe behind?
Also a little side note; I think I may have secured a loom for mine

#430
Posted 10 October 2010 - 08:27 AM
They look immense Steve! Job well done
![]()
Do I spy a Passat Coupe behind?
Also a little side note; I think I may have secured a loom for mine
Cheers Chris.
Yes the new Passat arrived last week out of the blue. Still getting to grips with all the gadgets.
Good news on the loom, let me know when you need a lift.
Regards
Steve
#431
Posted 10 October 2010 - 10:22 AM
#432
Posted 10 October 2010 - 10:25 AM
#433
Posted 10 October 2010 - 11:21 AM
#434
Posted 10 October 2010 - 04:46 PM
Now for the even wierder bit, while reading your project, I though I had seen your car before. The first giveaway was the light sunken into the bootlid and the leds in the c pillars sealed it! It turns out that we met at Stanford Hall, I dont know if you remember but i came over asking about arches and spacers etc.
The car looks really good, liking the lights on the front. I know what you mean about being blinded by road signs, i get that in my landrover.
Also fair play to you doing it all outside!
Jgunn
#435
Posted 12 October 2010 - 01:21 PM

2 user(s) are reading this topic
0 members, 2 guests, 0 anonymous users