Clubman Estate Project
#31
Posted 18 August 2009 - 07:47 PM
Engine and subframe out, all glass out, dash out, steering column out, fuel lines out etc etc.
Just really the rear subframe plus the passenger door (rounded bolts :evil:)
Then it can head off to the shot blasters!
#32
Posted 30 August 2009 - 03:42 PM
#33
Posted 30 August 2009 - 07:19 PM
#34
Posted 02 September 2009 - 08:20 PM
I ended up cutting a small hole in the inner sill inside the rear bin to allow me to slip a thin walled ring spanner inside to hold a nut as I put the subframe back on again. Such a pig trying to do it on your own, get a friend to help leaning in through the rear window. (Meant I could get the other bolt out with a magnet, plus gives me somewhere usefull to feed a long Waxoil tube into the sill too.)
#35
Posted 05 September 2009 - 04:04 PM
Got the rounded bolt off by heating it with a blow torch then banging on a socket, and the snapped one off with a £3 stud remover kit from ebay!
Shell is pretty much ready for the blaster now, just need to find a trailer to get it there!
#36
Posted 10 October 2009 - 07:38 PM
The whole shell
The worst bit of rot, on the edge of sill and a pillar
Floor
Some previous welding
Floor
Rear subframe mount and arch
Rear subframe mount other side
Got a HELL of a lot to do. Thinking it may be easier to get a better shell!
Got hold of a complete front 8.5" disc setup for the grand total of £33 and have ordered a rebuild kit for the calipers for about £20.
The shot blaster hasn't fixed his trailer yet so still haven't managed to get the shell there yet. Need to take a good look over the rear subframe to make sure it's worthy of being blasted and painted.
Lots to be getting on with :clown:
#37
Posted 10 October 2009 - 07:46 PM
im sure you'll make some great progress with this and you'll have a lovely looking estate at in the end keep up the good work
#38
Posted 12 October 2009 - 08:33 PM
I hope you've got a few panels and some welding gas on order.
#39
Posted 16 October 2009 - 10:30 AM
Regards....Dave
#40
Posted 20 October 2009 - 03:58 PM
Other than that, still waiting on the blaster to fix his trailer. Going to have a go at doing the rear subframe myself, VAT free day at machine mart should save a few quid on the blasting kit.
#41
Posted 06 November 2009 - 09:52 AM
Not much to report other than that. I've rebuilt the calipers with new seals and pistons and cleaned them up, just waiting on a new dust cover as I managed to bend one of them.
Had a go at blasting the rear subframe but got bored quickly so will take that to get done too!
#42
Posted 14 November 2009 - 03:59 PM
Gas - Check
Sheet steel - Check
Miserable day - Check
Perfect day to start practising welding. Results below, pretty happy with them seeing as this is the first time I'd ever tried welding. As you can see I need some practice on the join though! :eek:
First pic from the top, second pic showing penatration.
A
#43
Posted 09 December 2009 - 01:52 PM
Finally dropped the shell at the blasters this morning.
He's keeping it whilst I'm away, collecting in the new year.
A
#44
Posted 16 March 2010 - 01:58 PM
I was half expecting them to hand me a black bin liner with the remains. They've done a pretty good job of getting rid of the underseal and covered the car in a light green primer.
Lots of work to do!
Will add pictures ASAP.
#45
Posted 16 March 2010 - 05:35 PM
Thanks in advance,
- Rich
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