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2 Litre 8v Turbo Sprint/hill Climb Car


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#46 16vmini

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Posted 05 May 2009 - 08:01 AM

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Dis pack adaptor plate made to cover up old dizzy hole.

#47 16vmini

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Posted 05 May 2009 - 08:02 AM

engine in bits , ready for LET pistons :
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#48 16vmini

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Posted 05 May 2009 - 08:02 AM

sump modded for turbo oil outlet :

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3 LET pistons fitted :

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bought another 3 2nd hand only to find out that they are over size :twisted: so now need anout LET piston before engine can go back together :evil:

clutch slave fitted

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XE injectors fitted :

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head stripped , as i have a few snapped studs that will need sorting

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my kid painted things for me :
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did some more rust repairs untill i run out of wire , so finished cutting the dash rail out...

#49 16vmini

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Posted 05 May 2009 - 08:02 AM

the holy grail, a LET piston , picked up on my way home :

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fitted to a spare let rod i had :

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fitted to block , , new sump gasket and modded sump on :

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new clutch , just a std cheap item for now ...

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#50 16vmini

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Posted 05 May 2009 - 08:03 AM

got up early before going to work , and aligned clutch and fitted gearbox :

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had to remove sump again as i did somthing wrong :oops: but all back together.

fitted starter , just need to fit pipe work , trim a few bits off the gearbox and fit the engine the mounts.

#51 16vmini

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Posted 05 May 2009 - 08:03 AM

not making olivers mount .... :oops: aiming for elvington.

put some etch primer on the bulkhead after a bit of a grind down , will have to get painted another day ....

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rear mount on , and dummy drive shaft , threads needed cutting again for that as the holes on the 8v block are used for it normal (8v does not normally have a dummy drive shaft)

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and front mounts on
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ground some of the lugs off the gearbox that get close to subframe.

engine nearly ready to go back in (for the last time until i blow it up )

#52 16vmini

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Posted 05 May 2009 - 08:03 AM

ok , could not got to sleep without putting the engine in :

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got to be adjusted yet , but its in ... my birthday on the 30th , wonder if i can have first engine start on that day :thumbsup:
bed now ...

#53 16vmini

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Posted 05 May 2009 - 08:04 AM

drivers side hub fitted :

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it could go down onto 4 wheels now if i wanted ! but in two minds to keep it up as i have to do the exhuast system early next week ...

got to have a big clean up next i think

#54 16vmini

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Posted 05 May 2009 - 08:04 AM

bit of a clean up ,trip to the tip with a load of rusty off cuts...

bolted all 4 wheels on , and lowered car down , all carrying its own weight :

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started working on front end fitment, :

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and just playing with the exhaust system :

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#55 16vmini

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Posted 05 May 2009 - 08:04 AM

got the fixing tabs tack welded to a-panels , just going for the simple bolt aproach to hold the front end on :

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same at the front , will make somthing that comes off the subframe, :

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will replace bolts with dome headed bolts at some point ...

#56 16vmini

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Posted 05 May 2009 - 08:04 AM

sorry still not messured the wheels , will do thursday.

got the head back on , not tight yet , and tested turbo position now in a extended round nose :

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now for now i am thinking of mounting the IC to the front end , where the grill would be ... just for quickness , but there is room for it above the plugs behind the bonnet ... but not sure on flow ...

so for now , slap it on the front , no hidding it ..

#57 16vmini

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Posted 05 May 2009 - 08:05 AM

fibreglass roof arrived :

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just rested on for now , will send it to paint shop to get painted first :) then stick it on ! lol

finished front end mounts and painted black :

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started welding the cage in , taking ages :

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and also started to weld it to the shell before i cut the roof off ! LOL

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also got my cam cover back from the paint shop , this will be the same colour as the roof :

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as you can tell , i did not start it today :thumbsup: , need to source a turbo oil feed pipe first ... hope to get the cage finished off and a exhaust made over the weekend ... we shall see...

#58 16vmini

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Posted 05 May 2009 - 08:05 AM

got bored of welding .. so did some bolting up :thumbsup:

adjusted engine position on mounts and tightened them up , fitted 4 th mount.

head down tight , and put my nice painted cam cover on ! , bolted turbo manifold up and turbo on :

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had to do rotate crank case sensor as it was stopping the compressor from turning around , all sorted now.

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made some mounts up for the inter cooler , worked out how to mount it to the subframe so will still allow the front end to be removed :

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also fitted my cheapo air filter to see how it looked.

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and a few shots of the front end fitted :

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really like how its looking now ... doing the fun bits ! , cant wait to make the exhuast system .... :)

#59 16vmini

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Posted 05 May 2009 - 08:05 AM

you can see the rad in this pic , its a honda rad , but i have turned it on its side , will get the fittings moved soon and block off the cap.

in between family things today i did :

started on the boost pipes , think i have the rough layout , just need to order some silicon bends to finish it off , then i can fit for final time,

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pic of the inlet side , with T peice for dump valve.

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if anyone can see somthing i have done wrong , please say.

did some more welding on cage , and started to mount the waste gate actuator. and i still need to squeeze in a alternator ! LOL

#60 16vmini

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Posted 05 May 2009 - 08:06 AM

finsihed off and painted the waste gate actuator bracket , think i can just get the vacum pipes onto it ...
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then dug out all my exhaust bits :
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after a few hours i got the down pipe complete (just need to fit lamba boss's ) i think it looks ok ...love the 3" size LOL
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