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My Mini Project - Project Snowball!


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#166 scrippo

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Posted 18 March 2009 - 09:38 PM

Hi all,

well today we hit another milestone in my mini rebuild! I finally managed to fit the engine. Well, it wasn't just me, I have to say a big thanks to my mate Dan who came round to give me a hand.

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Decided to do the work outside the garage as it was a lovely day, and we'd have more space. I'm glad we did. The pic above shows the engine being lowered in. I'd highly recommend that this is a 2 person job, as Dan lowered or raised the hois as I manouvered the engine to avoid it banging the shell.

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Getting lower in the bay..... nearly there. The photo was a chance to have a breather as it was pretty intense lowering the engine bit by bit making sure it didn't scratch itself or anything else!

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Engine in! The lower mounts were a pain in the bum to get bolted in. I bought some supposedly easy fit mounts from a guy on ebay, who had welded on a couple of nuts. Well we cross threaded one, so out came the grinder to get it off. I recommend anyone fitting new mounts just go with the standard ones as it took 20 seconds to fit a nut and bolt! Once this was fitted it was wheels back on and off to KFC. I haven't connected the drive shafts yet but this should be straightforward, I just need to find out where I can buy the metal ties that secure the gaiters on, or whether cable ties will be OK.

So we decided to call it a day for the mini after lunch, so spent the afternoon playing kung fu panda on the xbox360, but when Dan left for home I couldn't resist getting back out in the garage!

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Painted my manifold, also did the inlet.

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Fitted the windscreen filet and rear window filet as my tool arrived today! A fiddly job but OK once I learned the technique and used some grease.

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Another pic of the engine! Really chuffed with how it looks, I just hope it works!

Scrippo

#167 LankyJames

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Posted 18 March 2009 - 09:54 PM

I love this project, your car looks awesome mate, keep it up!

How much does it stand you at, from the name snowball, it sounds like a lot! :genius:

#168 scrippo

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Posted 18 March 2009 - 10:15 PM

Err I've kind of lost count really! Not as much as some projects I guess. I have got the costs of the big things but I'd have to sit down and add up what receipts I have, which would be scary to be honest! The biggest cost was the respray and welding. I paid £770 for the car, £457 for the engine. I bought another engine which I plan on selling on (a 1275 metro engine I've semi dismantled). I've spent about £200 on powdercoating, and have a bit more still to do. It's all the small things, trim, nuts, bolts, grommets, connectors, refurb kits, all the little bits and pieces nobody will really notice.

I still have to buy the interior, bumpers, indicators, radiator, brake calipers and loads of other small bits to complete it, but thankfully the list is getting shorter! Lack of funds will delay the project, not my enthusiasm as I can't wait to drive it!

#169 mini_matt_106

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Posted 19 March 2009 - 03:19 AM

just read your thread start to finish! what a thread! my mouth was on the floor with pannelbeaterpeters work!! wish i had that starting point, still interested on how much bodywork from him set you back!! lol i love the white! and those wheels!!!!!!!!! WOW!
keep going, nearly there!!!

#170 scrippo

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Posted 19 March 2009 - 06:48 AM

Chat to Pete, I'm sure he'll sort you out!

#171 scrippo

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Posted 20 March 2009 - 09:34 PM

Small update tonight. Not really pic worthy. This evening I greased up and connected the pot joints, but still need to seal them with ties. Fitted the gearbox mount, top engine steady, exhaust manifold and inlet manifold. Also sorted out some proper bolts to properly secure the rocker cover.

I've restricted myself from buying any new parts until all the little odd jobs are done. It looks more complete by the day!

#172 scrippo

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Posted 27 March 2009 - 05:42 PM

Well, I'm off again until next Wednesday so I dragged my sorry ass out to the garage to do a bit more. Today's itinery - Odd jobs.

Man they are frustrating! Well, I managed to fit the nut into the subframe for the camber bracket, but that seemed to take and age, and while I was working on the back I thought it would be a good time to sort out my brake shoes (I had fitted them the wrong way around the first time)

Well that also seemed to take an age to get the drum assemblies sorted, and once that was done I decided to fit the rear brake lines, and started to fit the handbrake cable and exhaust.

I realised while I was fitting the exhaust that I might make my life difficult fitting the gear linkage, so stopped that and moved to the front. Fitted the linkage, but just could not get the bolt in for the steady bracket (the manifold is in the way). Now I'm going to have to remove the manifold, fit the bolt, refit manifold, then fit exhaust to manifold.

Today felt a bit deflating! All that work and it doesn't look any different! I can see the car is getting there, it's like I can see the end of the road but I'm getting slower and slower to reach the end. Can't wait until it's finished.

No pics, will post some once I have something worth taking pics of!

#173 minimaff

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Posted 27 March 2009 - 07:40 PM

Looks very nice, im still waiting for my shell coming back from sprayers, looking at yours makes me wanting to start building mines up


keep up the hard work

#174 scrippo

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Posted 29 March 2009 - 09:30 PM

UPDATE!

Just been busy on ebay and found these;

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;D

Won them for the bargain sum of £35. OK so they might be an acquired taste but they suit the brown retro theme of my interior perfectly! Now to get some mini subframes and bolt them in. Hopefully I can find a trimmer to sort out my rear seat to match. If not possible I'm gonna fit a roll cage and DENY any rear passengers :withstupid:

I think my interior will be - Brown carpet, brown/tan seats, amber leaf doorcards and panels, rokee walnut dash with black centre panel (DIY made so I can fit 4 gauges in the centre panel). Then some tasty aluminium furniture to match my steering wheel. Job done! All I need to do is find the money for it!

Still busy fitting lots of bits and pieces. Finished fitting the gear linkage, off to Minispares tomorrow to get some small bits and pieces, and halford for gold and silver paint, to tidy up some of the engine parts.

#175 scrippo

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Posted 30 March 2009 - 08:41 PM

Picked up the seats today and they look AWESOME!

Just bought some subframes from Huddersfield spares and a bag full of small bits from Minispares so it's all go in the garage tomorrow. Again, I think it'll be a day of small jobs!

It's getting there.......

#176 scrippo

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Posted 31 March 2009 - 04:26 PM

Hi all,

Another small update. I still feel like I've been in the garage hours and not got much done. All the jobs are still fiddly and small. The biggest thing I did today was fit the exhaust.

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It was a pain in the backside to fit! I was rolling around under the mini, tapping/banging with a hammer, pushing, pulling, cursing, hitting my head everytime I got up, but eventually I got it fitted. The only thing is the clearance between the rear valance and the exhaust is miniscule, so I'm going to need some trim to fit on the valance to protect it. I remember the same thing happening with this exhaust when I first fitted it before the stripdown, so it's no big deal.

I also fitted my new battery cable, handbrake quadrants (take my advice fit these BEFORE you fit the radius arms, don't be a numpty like me and spend ages fiddling with the washer and spilt pin). I also ran the handbrake cable where it should go. I now just need to find some clevis pins and a couple of split pins that fit, then I can adjust the handbrake.

Back to work tomorrow so updates might slow down a bit! I have another few bits and pieces I need to take to the powdercoaters including the fuel tank, but after this the next task is to complete the cooling system. All I need to do this is some hose clips, the heater tap, radiator and coolant then job's a good'un.

Scrippo

#177 dezshearer

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Posted 31 March 2009 - 05:34 PM

Lookin' good mate, those seats are fuggin' awesome! Love them! Love the colour scheme!

Where'd you get a new battery cable by the way?

#178 scrippo

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Posted 31 March 2009 - 08:12 PM

Cheers Dez!

I got the cable from Minispares. It was a little bit long, but I'm guessing that the cable normally routes behind the subframe, which I didn't do.

Scrippo

#179 dezshearer

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Posted 31 March 2009 - 08:21 PM

Ah cool, tsk tsk :)

Check my thread if you want to see how to reset your mileometer ... =D

#180 scrippo

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Posted 01 April 2009 - 08:05 AM

I've tried that. Ended up destroying a Smiths gauge! The one I have reads about 1000 miles less than the original mileage of the car, so I'm just gonna put that in.




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